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AD 2000-12-18 ACTIVE

Reduction Gearbox
Key Information
AD Number 2000-12-18 Status Active
Effective Date July 31, 2000 Issue Date June 09, 2000
Docket Number 99-NE-50-AD Amendment 39-11796
Product Type ["Engine"] Product Subtype Not specified
CFR Part --- - Part 39 [65 FR 39286 6/26/2000] CFR Section N/A
Citation Federal Register: June 26, 2000
Applicability
Manufacturer(s) Rolls-Royce Deutschland Ltd & Co KG
Model(s) Dart 511 Dart 511-7E Dart 514-7 Dart 528-7E Dart 529-7E Dart 532-7 Dart 532-7L Dart 532-7N Dart 532-7P Dart 532-7R Dart 535-7R Dart 551-7R Dart 552-7R
Summary

This amendment adopts a new airworthiness directive (AD), applicable to Rolls-Royce Ltd. Dart 511, 511-7E, 514-7, 528, 528-7E, 529-7E, 532-7, 532-7L, 532-7N, 532-7P, 532-7R, 535-7R, 551-7R, and 552-7R turboprop engines. This AD requires the installation of a feathering probe and a steel retaining ring in the reduction gear housing (RGH) and replacement of a transfer bobbin installed in the torquemeter. This amendment is prompted by two reports of the failure of a propeller to feather following the failure of the RGH annulus gear, which resulted in the propeller overspeeding and the release of a propeller blade, causing damage to the airplane. The actions specified by this AD are intended to prevent a propeller from overspeeding and the release of a propeller blade after a failure of the RGH annulus gear, which could result in damage to an adjacent engine or to the airplane.

Action Required

Final rule.

Regulatory Text

2000-12-18 Rolls Royce Ltd.: Amendment 39-11796, Docket No. 99-NE-50-AD.
Applicability
This AD is applicable to Rolls-Royce Ltd. (R-R) Dart 511, 511-7E, 514-7, 528, 528-7E, 529-7E, 532-7, 532-7L, 532-7N, 532-7P, 532-7R, 535-7R, 551-7R, and 552-7R turboprop engines. These engines are installed on but not limited to Fokker Aircraft B.V. F27 series and Maryland Air Industries (formerly Fairchild) F-27 and FH-227 series airplanes.
Note 1: This airworthiness directive (AD) applies to each engine identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For engines that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (c) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.
Compliance
Compliance with this AD is required as indicated below, unless already completed.
To prevent a propeller from overspeeding, resulting in propeller release after a failure of the annulus gear, which could result in damage to an adjacent engine or to the airplane, do the following:
Installation of a Sensor Probe and Retaining Ring
(a) At the next shop visit after the effective date of this AD, or by December 31, 2000, whichever occurs first, do all of the following:
(1) Install a feathering probe in the front bearing panel of the reduction gearbox in accordance with paragraph 2.A. of service bulletin (SB) Da72-348, revision 13, dated April 13, 1999.
(2) Install a steel retaining ring between the nose casing and the front bearing panel in accordance with paragraph 2.C. of SB Da72-348, revision 13, dated April 13, 1999.
(3) Replace the existing transfer bobbin with an aluminum bobbin in accordance with paragraph 2.C. of SB Da72-348, revision 13, dated April 13, 1999.
Definition of a Shop Visit
(b) For the purposes of this AD, a shop visit is defined as any maintenance action that results in the removal or disassembly of the reduction gearbox.
Alternative Method of Compliance
(c) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Engine Certification Office (ECO). Operators shall submit their request through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, ECO.
Note 2: Information concerning the existence of approved alternative methods of compliance with this airworthiness directive, if any, may be obtained from the ECO.
Special Flight Permits
(d) Special flight permits may be issued in accordance with 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the aircraft to a location where the requirements of this AD can be accomplished.
Documents Incorporated by Reference
(e) The inspection shall be done in accordance with the following Rolls-Royce service bulletin:

Document No.
Pages
Revision
Date
Da72-348
1 2, 2A/2B
13
April 1999

3
7
August 22, 1969

4-7
Original
December 24, 1968

(The original service bulletin omitted page 8.)

9
11
July 10, 1970

9A
11
July 10, 1970

10 12
11
July 10, 1970

12A 12B
11
July 10, 1970

13
11
July 10, 1970

14 16
Original
December 24, 1968

17
4
May 16, 1969

18 19
Original
December 24, 1968

20 20A
10
January 23, 1970

21
6
July 11, 1969

22
Original
December 24, 1968

23
11
July 10, 1970

24
Original
December 24, 1968

25 26
13
April 1999
Supplement
1-2
Original
February 7, 1969
Total pages: 32

This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Rolls-Royce Limited, Attn: Dart Engine Service Manager, East Kilbride, Glasgow G74 4PY, Scotland; telephone: 011-44-1355-220-200, fax: 011-44-1141-778-432. Copies may be inspected at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA; or at the Office of the Federal Register, 800 North Capitol Street, NW, suite 700, Washington, DC.

Effective Date of this AD
(f) This amendment becomes effective July 31, 2000.

Supplementary Information

A proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an airworthiness directive (AD) applicable to Rolls-Royce Ltd. (R-R) Dart 511, 511-7E, 514-7, 528, 528-7E, 529-7E, 532-7, 532-7L, 532-7N, 532-7P, 532-7R, 535-7R, 551-7R, and 552-7R turboprop engines was published in the Federal Register on January 12, 2000 (65 FR 1840). That action proposed to require:
Installation of a feathering probe.
Installation of a steel retaining ring in the reduction gear housing.
Replacement of a torquemeter oil pressure transfer bobbin.
The actions will be required to be accomplished at the next shop visit after the effective date of the AD, or by December 31, 2000, whichever occurs first, in accordance with R-R service bulletin (SB) Da72-348, Revision 13, dated April 1999.
Conclusion
Interested persons have been afforded an opportunity to participate in the making of this amendment. No comments were received on the proposal or the FAA's economic analysis. The FAA has determined that air safety and the public interest require the adoption of the rule as proposed.
Economic Impact
There are approximately 1500 engines of the affected design in the worldwide fleet. The FAA estimates that 100 engines installed on aircraft of U.S. registry would be affected by this AD, that it would take approximately two work hours per engine to accomplish the actions, and that the average labor rate is $60 per work hour. Required parts would cost approximately $300 per engine. Based on these figures, the total cost impact of the AD on U.S. operators is estimated to be $42,000.
Regulatory Impact
This rule does not have federalism implications, as defined in Executive Order 13132, because it will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Accordingly, the FAA has not consulted with state authorities prior to publication of this rule.
For the reasons discussed above, I certify that this regulation (1) is not a "significant regulatory action" under Executive Order 12866; (2) is not a "significant rule" under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) if promulgated, will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A copy of the draft regulatory evaluation prepared for this action is contained in the Rules Docket. A copy of it may be obtained by contacting the Rules Docket at the location provided under the caption "ADDRESSES."
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.
Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:
PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. 39.13 [Amended]
2. Section 39.13 is amended by adding the following new airworthiness directive:

Addresses

The service information referenced in this AD may be obtained from Rolls-Royce Limited,
Attn: Dart Engine Service Manager, East Kilbride, Glasgow G74 4PY, Scotland; telephone: 011-44-1355-220-200, fax: 011-44-1141-778-432. This information may be examined at the Federal Aviation Administration (FAA), New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA; or at the Office of the Federal Register, 800 North Capitol Street, NW, suite 700, Washington, DC.

For Further Information Contact

Jason Yang, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803-5299; telephone 781-238-7747, fax 781-238-7199.