| AD Number | 2018-20-12 | Status | Active |
| Effective Date | November 23, 2018 | Issue Date | September 20, 2018 |
| Docket Number | FAA-2018-0553 | Amendment | 39-19446 |
| Product Type | ["Aircraft"] | Product Subtype | ["Large Airplane"] |
| CFR Part | --- - Part 39 | CFR Section | N/A |
| Citation | Federal Register Volume 83, Number 202 (Thursday, October 18, 2018) | ||
| Manufacturer(s) | Bombardier Inc. |
| Model(s) | DHC-8-102 DHC-8-103 DHC-8-106 DHC-8-201 DHC-8-202 DHC-8-301 DHC-8-311 DHC-8-315 |
We are adopting a new airworthiness directive (AD) for certain
Bombardier, Inc., Model DHC-8-102, -103, and -106 airplanes, Model DHC-
8-200 series airplanes, and Model DHC-8-300 series airplanes. This AD
was prompted by reports of arcing and smoke emanating from the
windshield, caused by loose or damaged windshield heater terminal lugs.
This AD requires revising the maintenance or inspection program to
incorporate maintenance review board (MRB) tasks for general visual
inspections of the windshield moisture seal. This AD also requires re-
torqueing the windshield heater terminal lugs, applying a coating to
the windshield heater screw heads, doing a chemical cleaning of the
wiring and components, doing a visual inspection of the wiring and
components, doing an operational test of the pilot's and co-pilot's
windshield heating system, and repair if necessary We are issuing this
AD to address the unsafe condition on these products.
Final rule.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2018-20-12 Bombardier, Inc.: Amendment 39-19446; Docket No. FAA-
2018-0553; Product Identifier 2017-NM-138-AD.
(a) Effective Date
This AD is effective November 23, 2018.
(b) Affected ADs
None.
(c) Applicability
This AD applies to Bombardier, Inc., Model DHC-8-102, -103, -
106, -201, -202,
[[Page 52753]]
-301, -311, and -315 airplanes, certificated in any category, serialnumbers 003 through 672 inclusive.
(d) Subject
Air Transport Association (ATA) of America Code 30, Ice and rain
protection.
(e) Reason
This AD was prompted by reports of arcing and smoke emanating
from the windshield, caused by loose or damaged windshield heater
terminal lugs. We are issuing this AD to address loose terminal lugs
and terminal lugs damaged due to fluid ingress between the
windshields and side window posts, which could lead to burning of
the lugs and cracking of the windshields, and could ultimately cause
a loss of cabin pressure, resulting in an emergency descent.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Maintenance or Inspection Program Revision
Within 30 days after the effective date of this AD, revise the
existing maintenance or inspection program, as applicable,to
incorporate the applicable task identified in paragraphs (g)(1),
(g)(2), and (g)(3) of this AD into the applicable program support
manual (PSM) identified in table 1 to paragraph (g) of this AD,
which is included in the existing maintenance or inspection program.
The initial compliance time for the tasks are within 1,600 flight
hours or 12 months, whichever occurs first after the effective date
of this AD.
(1) de Havilland Inc. Dash 8 Series 100 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated August 5, 2017.
(2) de Havilland Inc. Dash 8 Series 200 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated August 5, 2017.
(3) de Havilland Inc. Dash 8 Series 300 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated March 15, 2017.Table 1 to Paragraph (g) of This AD--PSM to Update
------------------------------------------------------------------------
Maintenance requirements
Airplane model manual (MRM)
------------------------------------------------------------------------
DHC-8-102, -103, and -106............... PSM 1-8-7
DHC-8-201 and -202...................... PSM 1-82-7
DHC-8-301, -311, and -315............... PSM 1-83-7
------------------------------------------------------------------------
(h) No Alternative Actions or Intervals
After the maintenance or inspection program has been revised as
required by paragraph (g) of this AD, no alternative actions (e.g.,
inspections) or intervals may be used unless the actions or
intervals are approved as an alternative method of compliance (AMOC)
in accordance with the procedures specified in paragraph (k)(1) of
this AD.
(i) Cleaning, Inspection, Re-Torqueing, Sealant Application, and
Operational Test
Within 8,000 flight hours or 60 months, whichever occurs first
after the effective date of this AD: Perform a chemical cleaning of
the wiring and components, do a general visual inspection of the
wiring and components for signs of cracking, erosion, wear, or other
damage, re-torque the windshield heater terminal lugs, apply
Humiseal coating to the screw heads of the windshield heater, and do
an operational test of the pilot's and co-pilot's windshield heating
system, in accordance with the Accomplishment Instructions of
Bombardier Service Bulletin 8-30-41, Revision A, dated March 24,
2017. If the operational test fails, before further flight, do
corrective actions, repeat the test, and do applicable corrective
actions until the operational test is passed. If any cracking,
erosion, wear, or other damage is found, before further flight,
repair using a method approved by the Manager, New York ACO Branch,
FAA; or Transport Canada Civil Aviation (TCCA); or Bombardier,
Inc.'s TCCA Design Approval Organization (DAO). If approved by the
DAO, the approval must include the DAO-authorized signature.
(j) Credit for Previous Actions
This paragraph provides credit for the actions required by
paragraph (i) of this AD, if those actions were performed before the
effective date of this AD using Bombardier Service Bulletin 8-30-41,
dated March 31, 2016.
(k) Other FAA AD Provisions
The following provisions also apply to this AD:
(1) Alternative Methods of Compliance (AMOCs): The Manager, New
York ACO Branch, FAA, has the authority to approve AMOCs for this
AD, if requested using the procedures found in 14 CFR 39.19. In
accordance with 14 CFR 39.19, send your request to your principal
inspector or local Flight Standards District Office, as appropriate.If sending information directly to the manager of the certification
office, send it to ATTN: Program Manager, Continuing Operational
Safety, FAA, New York ACO Branch, 1600 Stewart Avenue, Suite 410,
Westbury, NY 11590; telephone 516-228-7300; fax 516-794-5531. Before
using any approved AMOC, notify your appropriate principal
inspector, or lacking a principal inspector, the manager of the
local flight standards district office/certificate holding district
office.
(2) Contacting the Manufacturer: For any requirement in this AD
to obtain corrective actions from a manufacturer, the action must be
accomplished using a method approved by the Manager, New York ACO
Branch, FAA; or TCCA; or Bombardier, Inc.'s TCCA DAO. If approved by
the DAO, the approval must include the DAO-authorized signature.
(l) Related Information
(1) Refer to Mandatory Continuing Airworthiness Information
(MCAI) Canadian Airworthiness Directive CF-2017-25, dated July 31,
2017, for related information. This MCAI may be found in the AD
docket on the internet at http://www.regulations.gov by searching
for and locating Docket No. FAA-2018-0553.
(2) For more information about this AD, contact John P. DeLuca,
Aerospace Engineer, Avionics and Administrative Services Section,
FAA, New York ACO Branch, 1600 Stewart Avenue, Suite 410, Westbury,
NY 11590; telephone 516-228-7369; fax 516-794-5531; email 9-avs-nyaco-cos@faa.gov.
(3) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (m)(3) and (m)(4) of this AD.
(m) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless this AD specifies otherwise.
(i) Bombardier Service Bulletin 8-30-41, Revision A, dated March
24, 2017.
(ii) de Havilland Inc. Dash 8 Series 100 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated August 5, 2017.
(iii) de Havilland Inc. Dash 8 Series 200 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated August 5, 2017.
(iv) de Havilland Inc. Dash 8 Series 300 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated March 15, 2017.
(3) For service information identified in this AD, contact
Bombardier, Inc., Q-Series Technical Help Desk, 123 Garratt
Boulevard, Toronto, Ontario M3K 1Y5, Canada; telephone 416-375-4000;
fax 416-375-4539; email thd.qseries@aero.bombardier.com; internet
http://www.bombardier.com.
(4) You may view this service information at the FAA, Transport
Standards Branch, 2200 South 216th St., Des Moines, WA. For
information on the availability of this material at the FAA, call
206-231-3195.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would apply to certain Bombardier, Inc.,
Model DHC-8-102, -103, and -106 airplanes, Model DHC-8-200 series
airplanes, and Model DHC-8-300 series airplanes. The NPRM published in
the Federal Register on July 6, 2018 (83 FR 31493). The NPRM was
prompted by reports of arcing and smoke emanating from the windshield,
caused by loose or damaged windshield heater terminal lugs. The NPRM
proposed to require revising the maintenance or inspection program to
incorporate MRB tasks for general visual inspections of the windshield
moisture seal. The NPRM also proposed to require re-torqueing the
windshield heater terminal lugs, applying a coating to the windshield
heater screw heads, doing a chemical cleaning of the wiring and
components, doing a visual inspection of the wiring and components,doing an operational test of the pilot's and co-pilot's windshield
heating system, and repair if necessary.
We are issuing this AD to address loose terminal lugs and terminal
lugs damaged due to fluid ingress between the windshields and side
window posts, which could lead to burning of the lugs and cracking of
the windshields, and could ultimately cause a loss of cabin pressure,
resulting in an emergency descent.
Transport Canada Civil Aviation (TCCA), which is the aviation
authority for Canada, has issued Canadian AD CF-2017-25, dated July 31,
2017 (referred to after this as the Mandatory Continuing Airworthiness
Information, or ``the MCAI''), to correct an unsafe condition for
certain Bombardier, Inc., Model DHC-8-102, -103, and -106 airplanes,
Model DHC-8-200 series airplanes, and Model DHC-8-300 series airplanes.
The MCAI states:
There have been several reports of arcing and smoke emanating
from the windshields. Investigation of these incidents revealed that
de-icing fluid and water could enter between the windshields and
side window posts, leading to possible damage of the windshield
heater terminal lugs creating arcing and smoke. In addition,
investigation also revealed that the windshield heater terminal lugs
tend to loosen over time. Loose terminal lugs could also have a
similar effect of arcing and smoke. Both events could lead to
burning of the lugs and, due to the excessive heat, cracking of the
windshields. If not corrected, these conditions could cause a loss
of cabin pressure resulting in an emergency descent.
You may examine the MCAI in the AD docket on the internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2018-
0553.
Comments
We gave the public the opportunity to participate in developing
this final rule. We have considered the comment received. The Air Line
Pilots Association, International (ALPA) indicated its support for the
NPRM.
[[Page 52752]]
Conclusion
We reviewed the relevant data, considered the comment received, and
determined that air safety and the public interest require adopting
this final rule as proposed, except for minor editorial changes. We
have determined that these minor changes:
Are consistent with the intent that was proposed in the
NPRM for addressing the unsafe condition; and
Do not add any additional burden upon the public than was
already proposed in the NPRM.
Related Service Information Under 1 CFR Part 51
Bombardier has issued Service Bulletin 8-30-41, Revision A, dated
March 24, 2017. This service information describes procedures for re-
torqueing the windshield heater terminal lugs and applying Humiseal
coating to the screw heads of the windshield heater, doing a chemical
cleaning andgeneral visual inspection of the wiring and components,
and doing an operational test of the windshield heating system.
Bombardier has also issued the following service information, which
describes airworthiness limitation tasks for a general visual
inspection of the windshield moisture seal. These documents are
distinct since they apply to different airplane models.
de Havilland Inc. Dash 8 Series 100 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated August 5, 2017.
de Havilland Inc. Dash 8 Series 200 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated August 5, 2017.
de Havilland Inc. Dash 8 Series 300 Maintenance Task Card
Task Number 5610/01, ``General Visual Inspection of the Windshield
Moisture Seal,'' dated March 15, 2017.
This service information is reasonably available because theinterested parties have access to it through their normal course of
business or by the means identified in the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 63 airplanes of U.S. registry.
We estimate the following costs to comply with this AD:
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
3 work-hours x $85 per hour = $255........................... $0 $255 $16,065
----------------------------------------------------------------------------------------------------------------
* Table does not include estimated costs for revising the maintenance or inspectionprogram.
We have determined that revising the maintenance or inspection
program takes an average of 90 work-hours per operator, although we
recognize that this number may vary from operator to operator. In the
past, we have estimated that this action takes 1 work-hour per
airplane. Since operators incorporate maintenance or inspection program
changes for their affected fleet(s), we have determined that a per-
operator estimate is more accurate than a per-airplane estimate.
Therefore, we estimate the total cost per operator to be $7,650 (90
work-hours x $85 per work-hour).
We have received no definitive data that would enable us to provide
cost estimates for the on-condition actions specified in this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness Division, butduring this transition period, the Executive Director has delegated the
authority to issue ADs applicable to transport category airplanes and
associated appliances to the Director of the System Oversight Division.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive ornegative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
For service information identified in this final rule,
contact Bombardier, Inc., Q-Series Technical Help Desk, 123 Garratt
Boulevard, Toronto, Ontario M3K 1Y5, Canada; telephone 416-375-4000;
fax 416-375-4539; email thd.qseries@aero.bombardier.com; internet
http://www.bombardier.com. You may view this service information at the
FAA, Transport Standards Branch, 2200 South 216th St., Des Moines, WA.
For information on the availability of this material at the FAA, call
206-231-3195. It is also available on the internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2018-
0553.
Examining the AD Docket
You may examine the AD docket on the internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2018-
0553; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, theregulatory evaluation, any comments received, and
other information. The address for Docket Operations (phone: 800-647-
5527) is U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
John P. DeLuca, Aerospace Engineer,
Avionics and Administrative Services Section, FAA, New York ACO Branch,
1600 Stewart Avenue, Suite 410, Westbury, NY 11590; telephone 516-228-
7369; fax 516-794-5531; email 9-avs-nyaco-cos@faa.gov.