| AD Number | 98-17-11 | Status | Active |
| Effective Date | October 19, 1998 | Issue Date | August 11, 1998 |
| Docket Number | 98-ANE-27-AD | Amendment | 39-10713 |
| Product Type | ["Engine"] | Product Subtype | Not specified |
| CFR Part | --- - Part 39 [63 FR 44545 NO. 161 08/20/98] | CFR Section | --- - _EMPTY_ |
| Citation | Federal Register: August 20, 1998 (Volume 63, Number 161) | ||
| Manufacturer(s) | Continental Motors Lycoming Engines Continental Motors Textron Lycoming, AVCO Corporation |
| Model(s) | A-65-3 A-65-8 A75-8 C90-12F C90-12FH C90-12FJ C90-12FP C90-8F E225-8 GTSIO-520-C GTSIO-520-D GTSIO-520-E GTSIO-520-F GTSIO-520-H GTSIO-520-K GTSIO-520-L GTSIO-520-M GTSIO-520-N IO-360-C IO-470-N IO-470-S IO-520-D O-200-A O-200-B O-200-C O-300-A O-300-D O-470-11 O-470-K O-470-L O-470-R TSIO-520-VB AEIO-320-E1B HIO-360-C1A IO-320-B1A IO-360-A1A IO-360-B1E IO-360-C1C IO-360-C1C6 IO-360-C1D6 IO-360-D1A IO-360-F1A IO-540-C4B5 IO-540-S1A5 LIO-320-C1A LIO-360-C1E6 O-235 O-235-C1 O-235-C2C O-235-L2C O-235-N2C O-320-A1A O-320-A2B O-320-B2B O-320-B2C O-320-D2J O-320-D3G O-320-E2A O-320-E2D O-320-E2G O-320-E3D O-320-H2AD O-360-A1A O-360-A1D O-360-A4A O-360-A4K O-360-B1B O-540-A1B5 O-540-A1D5 TIO-540-A2A TIO-540-A2B TIO-540-A2C TIO-540-R2AD C75-12F C85-12F C85-12FJ C85-12J C85-8FJ IO-720-A1A IO-720-A1B IO-720-A1BD IO-720-B1A IO-720-B1B IO-720-B1BD IO-720-C1B IO-720-C1BD IO-720-D1B IO-720-D1BD IO-720-D1C IO-720-D1CD O-290 O-290-D2 IO-360-A1B6 |
This amendment adopts a new airworthiness directive (AD), applicable to certain Textron Lycoming and Teledyne Continental Motors reciprocating engines that had crankshafts repaired by Nelson Balancing Service, Repair Station Certificate No. NB7R820J, Bedford, Massachusetts, that requires removal from service of affected crankshafts, or a visual inspection, magnetic particle inspection, and dimensional check of the crankshaft journals, and, if necessary, rework or removal from service of affected crankshafts and replacement with serviceable parts. This amendment is prompted by reports of crankshafts exhibiting heat check cracking of the nitrided bearing surfaces which led to crankshaft cracking and subsequent failure. The actions specified by this AD are intended to prevent crankshaft failure due to cracking, which could result in an inflight engine failure and possible forced landing.
Final rule.
98-17-11 Textron Lycoming and Teledyne Continental Motors: Amendment 39-10713. Docket 98-ANE-27-AD.
Textron Lycoming (LYC) O-235, O-235-C1, O-235-C2C, O-235-L2C, O-235-N2C, O-290, O-290-D2, O-320, O-320-A, O-320-A1A, O-320-A2B, O-320-B2B, O-320-B2C, O-320-D2J, O-320-D3G, O-320-E2A, O-320-E2D, O-320-E2G, O-320-E3D, O-320-H2AD, O-360, O-360-A1A, O-360-A1D, O-360-A3A, O-360-A4A, O-360-A4K, O-360-B1B, IO-360-F1A6, AEIO-320-E1B, HIO-360-C1A, IO-320, IO-320-B1A, IO-360, IO-360-A1A, IO-360-A1B6, IO-360-B1E, IO-360-C, IO-360-CIC, IO-360-C1C6, IO-360-C1D6, IO-360-D, O-540-A1B5, O-540-A1D5, O-540-R2AD, IO-540, IO-540-C4B5, IO-540-S1A5, TIO-540-A2, LIO-320-C1A, LIO-360-C1E6, and IO-720 reciprocating engines; and Teledyne Continental Motors (TCM) A-65, A65-3, A65-8, A75, A75-8, C75-12, C85, C85-8, C85-12, C90-8FJ, C90-12, O-200, O-200-A, O-300, O-300-D, IO-360-C, E-185-4, E-225-8, O-470, O-470-K, O-470-L, O-470-R, O-470-11, IO-470, IO-470-N, IO-470-S, IO-520, IO-520-D, GTSIO-520, and TSIO-520-VB reciprocating engines, with installed crankshafts repaired by Nelson Balancing Service, Bedford, Massachusetts, Repair Station Certificate No. NB7R820J, between February 1, 1995, and December 31, 1997, inclusive, as listed (by work order (W/O)) in Table 1 of this AD.
Table 1
ENGINE & MODEL
W/O
DATE
ENGINE SER#
ENGINE & MODEL
W/O
DATE
ENGINE SER#
LYC:
AEIO-320-E1B
1134
2/17/96
L-5653-55A
HIO-360-C1A
1155
2/7/96
L-12126-51A
IO-320
1141
1/17/96
IO-320-B1A
1525
11/14/97
IO-360
1314
12/17/96
IO-360
IN6137
8/7/97
IO-360-A1A
1230
6/10/96
L-474-51
IO-360-A1A
1289
10/23/96
L-4085-5174
IO-360-A1A
1415b
5/23/97
RL-3920-51A
IO-360-A1
B6 1463
7/31/97
IO-360-B1E
1312
12/12/96
L-4453-51A
IO-360-C
1146
1/23/96
R-51448-9-C
IO-360-C1C
1336
2/10/97
IO-360-C1C
1518
12/9/97
IO-360-C1C6
1530
11/25/97
IO-360-C1C6
1537
12/9/97
L-19294-51A
IO-360-C1D6
1286
4/28/97
IO-360-D
1540
12/2/97
IO-360-F1A6
1176
3/7/96
L-27423-36A
IO-540
1014
2/8/95
IO-540
1056
6/13/95
IO-540
1302
12/5/96
IO-540-C4B5
1313
12/17/96
L-19547-48
IO-540-S1A5
1513
10/27/97
L-19597-48A
IVO-435-G1A
1271
10/1/96
LIO-320-C1A
1158
2/8/96
LIO-360-C1E6
1280
10/7/96
LIO-360-C1E6
1281
10/9/96
O-235
1013
2/21/95
O-235
1051
6/2/95
O-235
1054
6/9/95
O-235
1057
6/14/95
L-9041-15
O-235
1058
6/29/95
O-235
1060
6/30/95
O-235
1069
8/10/95
O-235
1110
2/20/96
O-235
1145
1/23/96
O-235
1151
1/25/96
O-235
1160
2/9/96
RL-24636-15
O-235
1305
12/5/96
L-22542-15
O-235
1329
2/11/97
O-235
1332
2/11/97
O-235
1481
9/2/97
O-235-C1
1089
10/8/95
L-6475-15
O-235-C1
1188
4/2/96
L-7143-15
O-235-C1
1335
3/12/97
L-5569-15
O-235-C1
1367
3/24/97
O-235-C2C
1019
2/24/95
L-12284-15
O-235-C2C
1040
5/8/95
O-235-C2C
1105
12/1/95
L-12273-15
O-235-L2C
1030
4/6/95
L-14545-15
O-235-L2C
1036
4/24/95
O-235-L2C
1037
4/24/95
L-23012-15
O-235-L2C
1050
6/2/95
L-15542-15
O-235-L2C
1062
7/5/95
L-18306-15
O-235-L2C
1067
8/8/95
O-235-L2C
1070
8/10/95
L-16005-15
O-235-L2C
1095
11/14/95
RL-023227-15
O-235-L2C
1101
11/4/95
L-15300-15
O-235-L2C
1102
11/15/95
L-20183-15
O-235-L2C
1162
2/14/96
L-16114-15
O-235-L2C
1251
8/22/96
O-235-L2C
1219
5/16/96
L-21215-15
O-235-L2C
1365
3/24/97
O-235-L2C
1285
10/19/96
O-235-L2C
1414
8/5/97
O-235-L2C
1400
4/28/97
O-235-L2C
1433
6/26/97
L-17074-15
O-235-L2C
1417
12/5/97
O-235-L2C
1504
10/31/97
O-235-L2C
1435
6/9/97
O-235-L2C
1524
11/12/97
O-235-L2C
1508
11/18/97
O-235-L2C
2010
11/19/97
O-235-L2C
1536
11/24/97
O-290
1257
9/4/96
O-235-N2C
1511
10/29/97
L-23857-15
O-290-D2
1082
9/26/95
L-6019-21
O-290
1326
3/26/97
O-320
1024
3/17/95
O-320
1018
2/22/95
O-320
1045
5/24/95
O-320
1038
5/3/95
L-39272-27A
O-320
1084
9/28/95
O-320
1116
1/8/96
O-320
1125
1/8/96
O-320
1169
2/28/96
O-320
1175
3/7/96
O-320
1184
3/28/96
O-320
1189
8/27/96
O-320
1202
4/30/96
O-320
1212
5/10/96
O-320
1283
10/17/96
O-320
1316
12/21/96
O-320
1340
2/25/97
L-24367
O-320
1347
2/18/97
O-320
1360
3/10/97
O-320
1361
3/10/97
O-320
1436
5/29/97
O-320
1468
8/14/97
O-320
1474
8/22/97
L-13130-39A
O-320
1477
9/13/97
O-320
1519
11/21/97
O-320
1507
11/18/97
O-320
1171
3/1/96
O-320
1546
12/7/97
O-320-A
1194
4/13/96
O-320-A
1192
4/13/96
O-320-A1A
1244
8/13/96
L-5270-27
O-320-A
1196
4/13/96
O-320-A2B
1461
9/9/97
L-12626-27
O-320-A2B
1081
9/22/95
O-320-B2C
1315
12/17/96
O-320-B2B
1452
7/10/97
L-2977-39
O-320-D2J
1173
3/7/96
L-123412-39A
O-320-D2J
1172
3/4/96
L-13039-39A
O-320-D2J
1534
11/25/97
O-320-D2J
1253
9/4/96
O-320-D3G
1077
9/17/95
O-320-D2J
1539
12/3/97
O-320-D3G
1354
2/25/97
O-320-D3G
1114
1/8/96
L-10983-39A
O-320-D3G
1544
12/3/97
O-320-D3G
1370
3/26/97
H45247
O-320-E2A
1191
4/13/96
L-19377-27A
O-320-E2A
1103
11/10/95
L-26363-27A
O-320-E2A
1439
6/9/97
L-38003-55A
O-320-E2A
1317
12/21/96
L-15219-27A
O-320-E2D
1078
9/17/95
O-320-E2D
1068
8/10/95
L-35528-27A
O-320-E2D
1181
3/14/96
O-320-E2D
1177
3/9/96
L-44732-27A
O-320-E2D
1245
8/13/96
L-40483-27A
O-320-E2D
1241
8/9/96
L-42691-27A
O-320-E2D
1343
2/17/97
O-320-E2D
1260
9/9/96
L-15300-15
O-320-E2D
1385
4/16/97
O-320-E2D
1346
3/2/97
L-44320-27A
O-320-E2D
1533
11/25/97
O-320-E2D
1458
7/18/97
O-320-E2G
1338
3/10/97
L-38264-27A
O-320-E2D
1549
12/12/97
O-320-E3D
1074
8/24/95
L-29495-27A
O-320-E3D
1034
4/18/95
L-29668-27A
O-320-E3D
1444
6/13/97O-320-E3D
1431
6/9/97
L-33770-27A
O-320-H2AD
1322
1/22/97
L-1530-78T
O-320-E3D
1500
10/7/97
L-33841-27A
O-360
1157
2/7/96
O-360
1025
3/17/95
O-360
1362
3/10/97
O-360
1199
4/18/96
O-360
1394
5/6/97
O-360
1386
4/17/97
O-360-A1A
1170
2/28/96
L-20677-36A
O-360
1528
11/19/97
O-360-A1A
1239
8/5/96
O-360-A1A
1214
5/14/96
L-20190-36A
O-360-A3A
1531
11/25/97
O-360-A1D
1411
5/5/97
O-360-A4A
1464
7/30/97
L-24796-36A
O-360-A4A
1270
9/27/96
L-14008-36A
O-360-A4A
1529
11/25/97
O-360-A4A
1486
9/6/97
O-360-B1B
1262
9/9/96
L-5261-51A
O-360-A4K
1166
2/22/96
L-26455-36A
O-540-A1B5
1132
1/9/96
L-1165-40
O-540-A1B5
1129
12/29/95
IO-720
1510
10/26/97
O-540-A1D5
1462
7/28/97
L-5661-40
TIO-540-A2
1111
1/10/96
TIO-540-A2
1064
7/13/95
TIO-540-R2AD
1106
11/27/95
L-5949-61A
TCM:
A-65
1152
1/25/96
A-65
1154
2/7/96
7187
A-65
1183
2/22/96
A-65
1185
3/28/96
A-65
1233
6/23/96
A-65
1290
10/29/96
A-65
1296
11/14/96
4933868
A-65
1299
11/19/96
A-65
1325
3/26/97
A-65
1326
3/26/97
A-65
1376
4/29/97
A-65
1438
6/17/97
5890178
A-65-3
1243
8/13/96
324993
A-65-8
1541
12/2/97
A-65-8
1276
10/5/96
5762568
A75
1156
2/7/96
5321868
A75
1255
9/3/96
A75
1256
9/4/96
A75-8
1275
10/5/96
5162868
C75-12F
1293
11/4/96
3316-6-12
C85
1088
10/4/95
C85
1092
10/18/95
C-85
1198
4/17/96
29652-7-8
C-85
1297
11/14/96
C-85
1352
3/10/97
C-85
1381
4/28/97
C-85
1391
4/19/97
C-85
1392
4/19/97
C-85
1484
9/4/97
28487-6-12
C-85-8FJ
1139
1/17/96
29845-7-8
C-85-8FJ
1420
5/12/97
29465-7-8
C-85-12
1031
4/6/95
C85-12
1182
3/18/96
21596-6-12
C-85-12
1217
5/15/96
C85-12 1265
9/12/96
14657
C-85-12
1298
11/14/96
23610-6-12
C-90-8F
1471
9/6/97
42838-1-8
C-90-12
1279
10/7/96
44747-6-12
E-185-4
1124
1/16/96
25700D-1-9
E-225-8
1505
10/28/97
35477-D-9-8-P
GTSIO-520
1208
5/7/96
210114-70H
IO-360-C
1126
12/28/95
F-51439-9-C
IO-470
1028
3/23/95
87329-R
IO-470-N
1421
5/13/97
95271-1-N
IO-470-S
1331
3/11/97
102412-2-S-I
IO-520
1174
3/4/96
IO-520-D
1167
2/22/96
O-200
1033
4/18/95
O-200
1043
5/12/95
O-200
1049
6/2/95
O-200 214668-27A
1076
9/11/95
O-200
1104
11/21/95
213830-71A
O-200
1131
1/5/96
O-200
1142
1/18/96
265349-R
O-200
1147
1/23/96
O-200
1190
4/13/96
O-200
1193
4/13/96
O-200
1195
4/13/96
O-200
1197
4/17/96
O-200
1213
5/13/96
O-200
1261
9/9/96
O-200
1303
12/5/96
O-200
1321
2/7/97
28115
O-200
1324
2/6/97
O-200
1344
3/2/97
O-200
1393
5/5/97
O-200
1413
5/7/97
61001-5-4
O-200
1430
5/23/97
O-200
1437
6/17/97
255759A-48
O-200
1488
9/7/97
O-200
1506
11/18/97
O-200
1522
11/11/97
O-200-A
1052
6/21/95
254150-A-48
O-200-A
1085
9/29/95
O-200-A
1120
12/29/95
253971
O-200-A
1161
2/9/96
24R-469
O-200-A
1215
5/15/96
O-200-A
1240
8/5/96
69589-8-A
O-200
1254
9/3/96
6105-71-A-R
O-200-A
1264
9/12/96
O-200-
1356
3/10/97
O-300
1027
3/20/95
O-300
1042
5/12/95
34012-D-6-D
O-300
1083
9/26/95
O-300
1096
10/23/95
464481
O-300
1137
1/17/96
O-300
1259
9/4/96
O-300
1387
4/22/97
O-300
1397
4/26/97
5928-9A
O-300
1403
4/28/97
O-300
1423
6/9/97
3834D8Z
O-300
1555
1/13/98
O-300-A
1446
6/27/97
O-300-D
1022
3/17/95
35110-D-6-D
O-300-D
1079
9/17/95
O-300-D
1487
9/6/97
O-300-D
1543
12/3/97
O-470
1046
6/1/95
O-470
1383
4/4/97
O-470-11
1017
2/22/95
O-470-11
149110/19/97
O-470-11
1492
10/19/97
O-470-11
1493
10/19/97
O-470-11
1494
10/19/97
O-470-F
1236
7/25/96
76956-4-F
O-470-K
1087
10/3/95
47172-6-K
O-470-L
1128
1/10/96
68681-8-L
O-470-L
1359
5/19/97
68245-8-L
O-470-L
1399
4/28/97
O-470-R
1016
2/10/95
133087-6-R
O-470-R
1086
10/3/95
O-470-R
1165
2/22/96
O-470-R
1178
3/10/96
O-470-R
1201
6/2/96
83164-1-R
O-470-R
1319
1/6/97
459408
TSIO-520-VB
1055
6/9/95
Note 1: Blank spaces indicate unknown data. Where the engine serial number is blank in this table, it is either unknown or the crankshaft may not be installed in an engine.
Note 2: This airworthiness directive (AD) applies to each engine identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For engines that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (c) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.
Compliance: Required as indicated, unless accomplished previously.
To prevent crankshaft failure due to cracking, which could result in an inflight engine failure and possible forced landing, accomplish the following:
(a) Within 10 hours time in service after the effective date of this AD, determine if this AD applies, as follows:
(1) Determine if any repair was conducted on the engine that required crankshaft removal during the February 1, 1995, to December 31, 1997, time frame; if the engine was not disassembled for crankshaft removal and repair in this time frame, no further action is required.
(2) If the engine and crankshaft was repaired during this time frame, determine from the maintenance records (engine log book), and Table 1 of this AD if the crankshaft was repaired by Nelson Balancing Service, Repair Station Certificate No. NB7R820J, Bedford, Massachusetts. The maintenance records should contain the Return to Service (Yellow) tag for the crankshaft that will identify the company performing the repair. Also the work order number contained in Table 1 of this AD was etched on the crankshaft propeller flange, adjacent to the closest connecting rod journal. Because some etched numbers will be difficult to see, if necessary, use a 10X magnifying glass with an appropriate light source to view the work order number. In addition, the propeller spinner, if installed, will have to be removed in order to see this number.
(3) A person with a private pilot or higher rated certificate may make the determination of applicability of this AD provided the propeller spinner does not have to be removed.
(4) If it cannot be determined who repaired the crankshaft, compliance with this AD is required.
(5) If the engine and crankshaft were not repaired during the time frame specified in (a)(1), or if it is determined that the crankshaft was not repaired by Nelson Balancing Service, no further action is required.
(b) Within 10 hours time in service after the effective date of this AD, accomplish the following:
(1) Perform a visual inspection as defined in paragraph (b)(2) of this AD, magnetic particle inspection, and a dimensional check of the crankshaft journals, or remove from service affected crankshafts and replace with serviceable parts.
(2) For the purpose of this AD, a visual inspection of the crankshaft is defined as the inspection of all surfaces of the crankshaft for cracks which include heat check cracking of the nitrided bearing surfaces, cracking in the main or aft fillet of the main bearing journal and crankpin journal, including checking the bearing surfaces for scoring, galling, corrosion, or pitting.
Note 3: Further guidance on all inspection and acceptance criteria is contained in applicable TCM or LYC Overhaul or Maintenance Manuals, or other FAA-approved data.
(3) Replace any crankshaft that fails the visual inspection, magnetic particle inspection, or the dimensional check with a serviceable crankshaft, unless the crankshaft can be reworked to bring it in compliance with:
(i) All the overhaul requirements of the appropriate TCM or LYC Overhaul/Maintenance Manuals; or
(ii) All of the FAA-approved requirements for any repair station which currently has approval for limits other than those in the appropriate TCM or LYC Overhaul/Maintenance Manuals.
(4) For the purpose of this AD, a serviceable crankshaft is one which meets the requirements of paragraph (b)(3)(i) or (b)(3)(ii)of this AD.
Note 4: Crankshafts removed from TCM engine models IO-360, IO-520, and TSIO-520 series engines are also subject to compliance with AD 97-26-17.
(c) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, New York (LYC) or Atlanta (TCM) Aircraft Certification Offices. Operators shall submit their requests through an appropriate FAA Airworthiness Inspector, who may add comments and then send it to the Manager, New York or Atlanta Aircraft Certification Offices.
Note 5: Information concerning the existence of approved alternative methods of compliance with this airworthiness directive, if any, may be obtained from the Atlanta Aircraft Certification or New York Aircraft Certification Office, as applicable.
(d) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the aircraft to a location where the requirements of this AD can be accomplished.
(e) This amendment becomes effective on October 19, 1998.
A proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an airworthiness directive (AD) that is applicable to certain Textron Lycoming and Teledyne Continental Motors (TCM) reciprocating engines that had crankshafts repaired by Nelson Balancing Service, Repair Station Certificate No. NB7R820J, Bedford, Massachusetts, was published in the Federal Register on, May 11, 1998 (63 FR 25781). That action proposed to require removal from service of affected crankshafts, or a visual inspection, magnetic particle inspection, and dimensional check of the crankshaft journals, and, if necessary, rework or removal from service of affected crankshafts and replacement with serviceable parts.
Interested persons have been afforded an opportunity to participate in the making of this amendment. Due consideration has been given to the comments received.
One commenter states that the proposed AD is insufficiently researched; specific dates and serial numbers are needed for affected crankshafts. The commenter suggests that there were periods during the time frame of interest when the grinding was acceptable. The FAA does not concur. The FAA believes that this AD has been thoroughly researched. The failures/known cases of crankshaft nitride cracking occur throughout the time period. There is no way to isolate one specific time and determine that crankshafts during that time were satisfactorily repaired. Those crankshafts that are identified in the company's records are presented in the AD, but the FAA has determined that these records are incomplete. Therefore, the applicability of the AD must include all crankshafts identified in aircraft owners' and other repair station records as being repaired at Nelson during the suspect time period.
The same commenter questions how many TCM O-470 crankshafts have been determined to be bad and if there is a sufficient percentage to warrant tearing down all O-470 engines that Nelson repaired during this time period. The FAA does not concur. The available data indicates that crankshafts from O-470 engines were subject to the same improper repair procedures as crankshafts from other engines. Of the three related failure events, one occurred on an O-470-R engine. Therefore, the FAA has determined that all crankshafts repaired by Nelson Air Services during the suspect time period have the potential of causing an unsafe condition.
The same commenter believes that the proposed AD is based on failures of aerobatic engines. The commenter suggests that the AD is an overly reactive extrapolation from highly stressed aerobatic crankshafts to comparatively mildly stressed non-aerobatic engines. The FAA does not concur. The FAA is unaware of any information that indicates that the safety analysis presented in the NPRM is biased by aerobatic engine data. There is only one aerobatic engine listed. The other engines are used in normal or utility category applications. The data indicates that nitride cracking of the crankshafts is not limited to specific flight operations but rather a matter of an improper grinding procedure that can result in heat check cracking of the nitride surface.
The same commenter states that the AD should not be issued as written, but only imposed on those who have a reasonable likelihood of having a bad crankshaft, due to expense required to tear down an engine. The FAA does not concur. The expense of the AD was certainly considered as evidenced by the NPRM economic impact statement. However, it must be emphasized that the FAA has made a determination that an unsafe condition is likely to exist on crankshafts repaired by Nelson during the suspect time period. The FAA determined that an AD was necessary after consideration of both the severity of the potential unsafe condition and the economic impact of the action.
One commenter states that the AD should not apply to crankshafts which were in the Nelson shop for balancing, it should only apply to those which had the journals ground. The FAA does not concur. The data indicates that deficient process controls existed at Nelson Balancing Service during the suspect time period and therefore all crankshafts which were repaired in the Nelson shop during that time are suspect. However, if an individual can substantiate that any given crankshaft should be exempt from the requirements of the AD based on the extent of repairs performed by Nelson, then this data can be presented through an FAA Airworthiness Inspector as an Alternative Method of Compliance with the AD.
This commenter further states that the AD should reaffirm that only those work order numbers noted in the AD are affected. The FAA does not agree. The work orders listed in the AD are intended as guidance only as the FAA can not be absolutely sure that all crankshafts are accounted for in the listing.
One commenter states that the AD should apply only to those crankshafts repaired after September 1995, arguing that date represented the earliest repair date for the crankshaft that demonstrated a problem in service after being serviced by Nelson. The FAA does not concur. The crankshaft with the earliest repair date to have exhibited a problem in service was repaired in February 1995 and failed after only 30 hours in service. The repair station was certificated in September 1994. Thus, the FAA has limited this AD to only those engines with crankshafts on which this unsafe condition either exists or is likely to develop.
After careful review of the available data, including the comments noted above, the FAA has determined that air safety and the public interest require the adoption of the rule as proposed.
There are approximately 250,000 engines of the designs listed in the applicability section of this AD in the worldwide fleet. The FAA estimates that 200,000 of those engines are installed on aircraft of U. S. registry. Of these it is estimated that 30% or 60,000 engines will have had an overhaul in the time frame of interest; however, only 291 would be required to take compliance action. Of this 60,000 it is estimated that 10,000 will require removal of the propeller spinner to determine applicability of the AD. The cost associated with the spinner removal/replacement is estimated to be $60 per work hour average labor rate times one hour. It will take approximately 90 work hours per engine to accomplish the proposed action and the average labor rate is $60 per work hour. Required parts would cost $115 per engine for gaskets, seals, etc. In addition, it is estimated that half of the 291 affected engines can be reworked at a cost of $1,800 per engine and that the other half of the 291 affected engines will be rejected, plus purchasing another crankshaft which will cost $4,000 per engine. Based on these figures, the total cost impact of the AD on U. S. operators is estimated to be $3,048,765.The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.
For the reasons discussed above, I certify that this action (1) is not a "significant regulatory action" under Executive Order 12866; (2) is not a "significant rule" under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A final evaluation has been prepared for this action and it is contained in the Rules Docket. A copy of it may be obtained fromthe Rules Docket at the location provided under the caption "ADDRESSES."
List of Subjects in 14 CFR Part 39
Air Transportation, Aircraft, Aviation safety, Safety.
Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:
PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
39.13 [Amended]
2. Section 39.13 is amended by adding the following new airworthiness directive:
Rocco Viselli, Aerospace Engineer (assigned to Textron Lycoming), New York Aircraft Certification Office, FAA, Engine and Propeller Directorate, 10 Fifth St., 3rd Floor, Valley Stream, NY 11581-1200; telephone (516) 256-7531, fax (516) 568-2716; or Jerry Robinette, Aerospace Engineer (assigned to Teledyne Continental Motors), Atlanta Aircraft Certification Office, FAA, Small Airplane Directorate, 1895 Phoenix Boulevard, One Crown Center, Suite 450, Atlanta, GA 30349; telephone (770) 703-6096, fax (770) 703-6097.