98-17-11 Textron Lycoming and Teledyne Continental Motors: Amendment 39-10713. Docket 98-ANE-27-AD.
Textron Lycoming (LYC) O-235, O-235-C1, O-235-C2C, O-235-L2C, O-235-N2C, O-290, O-290-D2, O-320, O-320-A, O-320-A1A, O-320-A2B, O-320-B2B, O-320-B2C, O-320-D2J, O-320-D3G, O-320-E2A, O-320-E2D, O-320-E2G, O-320-E3D, O-320-H2AD, O-360, O-360-A1A, O-360-A1D, O-360-A3A, O-360-A4A, O-360-A4K, O-360-B1B, IO-360-F1A6, AEIO-320-E1B, HIO-360-C1A, IO-320, IO-320-B1A, IO-360, IO-360-A1A, IO-360-A1B6, IO-360-B1E, IO-360-C, IO-360-CIC, IO-360-C1C6, IO-360-C1D6, IO-360-D, O-540-A1B5, O-540-A1D5, O-540-R2AD, IO-540, IO-540-C4B5, IO-540-S1A5, TIO-540-A2, LIO-320-C1A, LIO-360-C1E6, and IO-720 reciprocating engines; and Teledyne Continental Motors (TCM) A-65, A65-3, A65-8, A75, A75-8, C75-12, C85, C85-8, C85-12, C90-8FJ, C90-12, O-200, O-200-A, O-300, O-300-D, IO-360-C, E-185-4, E-225-8, O-470, O-470-K, O-470-L, O-470-R, O-470-11, IO-470, IO-470-N, IO-470-S, IO-520, IO-520-D, GTSIO-520, and TSIO-520-VB reciprocating engines, with installed crankshafts repaired by Nelson Balancing Service, Bedford, Massachusetts, Repair Station Certificate No. NB7R820J, between February 1, 1995, and December 31, 1997, inclusive, as listed (by work order (W/O)) in Table 1 of this AD.
Table 1
ENGINE & MODEL
W/O
DATE
ENGINE SER#
ENGINE & MODEL
W/O
DATE
ENGINE SER#
LYC:
AEIO-320-E1B
1134
2/17/96
L-5653-55A
HIO-360-C1A
1155
2/7/96
L-12126-51A
IO-320
1141
1/17/96
IO-320-B1A
1525
11/14/97
IO-360
1314
12/17/96
IO-360
IN6137
8/7/97
IO-360-A1A
1230
6/10/96
L-474-51
IO-360-A1A
1289
10/23/96
L-4085-5174
IO-360-A1A
1415b
5/23/97
RL-3920-51A
IO-360-A1
B6 1463
7/31/97
IO-360-B1E
1312
12/12/96
L-4453-51A
IO-360-C
1146
1/23/96
R-51448-9-C
IO-360-C1C
1336
2/10/97
IO-360-C1C
1518
12/9/97
IO-360-C1C6
1530
11/25/97
IO-360-C1C6
1537
12/9/97
L-19294-51A
IO-360-C1D6
1286
4/28/97
IO-360-D
1540
12/2/97
IO-360-F1A6
1176
3/7/96
L-27423-36A
IO-540
1014
2/8/95
IO-540
1056
6/13/95
IO-540
1302
12/5/96
IO-540-C4B5
1313
12/17/96
L-19547-48
IO-540-S1A5
1513
10/27/97
L-19597-48A
IVO-435-G1A
1271
10/1/96
LIO-320-C1A
1158
2/8/96
LIO-360-C1E6
1280
10/7/96
LIO-360-C1E6
1281
10/9/96
O-235
1013
2/21/95
O-235
1051
6/2/95
O-235
1054
6/9/95
O-235
1057
6/14/95
L-9041-15
O-235
1058
6/29/95
O-235
1060
6/30/95
O-235
1069
8/10/95
O-235
1110
2/20/96
O-235
1145
1/23/96
O-235
1151
1/25/96
O-235
1160
2/9/96
RL-24636-15
O-235
1305
12/5/96
L-22542-15
O-235
1329
2/11/97
O-235
1332
2/11/97
O-235
1481
9/2/97
O-235-C1
1089
10/8/95
L-6475-15
O-235-C1
1188
4/2/96
L-7143-15
O-235-C1
1335
3/12/97
L-5569-15
O-235-C1
1367
3/24/97
O-235-C2C
1019
2/24/95
L-12284-15
O-235-C2C
1040
5/8/95
O-235-C2C
1105
12/1/95
L-12273-15
O-235-L2C
1030
4/6/95
L-14545-15
O-235-L2C
1036
4/24/95
O-235-L2C
1037
4/24/95
L-23012-15
O-235-L2C
1050
6/2/95
L-15542-15
O-235-L2C
1062
7/5/95
L-18306-15
O-235-L2C
1067
8/8/95
O-235-L2C
1070
8/10/95
L-16005-15
O-235-L2C
1095
11/14/95
RL-023227-15
O-235-L2C
1101
11/4/95
L-15300-15
O-235-L2C
1102
11/15/95
L-20183-15
O-235-L2C
1162
2/14/96
L-16114-15
O-235-L2C
1251
8/22/96
O-235-L2C
1219
5/16/96
L-21215-15
O-235-L2C
1365
3/24/97
O-235-L2C
1285
10/19/96
O-235-L2C
1414
8/5/97
O-235-L2C
1400
4/28/97
O-235-L2C
1433
6/26/97
L-17074-15
O-235-L2C
1417
12/5/97
O-235-L2C
1504
10/31/97
O-235-L2C
1435
6/9/97
O-235-L2C
1524
11/12/97
O-235-L2C
1508
11/18/97
O-235-L2C
2010
11/19/97
O-235-L2C
1536
11/24/97
O-290
1257
9/4/96
O-235-N2C
1511
10/29/97
L-23857-15
O-290-D2
1082
9/26/95
L-6019-21
O-290
1326
3/26/97
O-320
1024
3/17/95
O-320
1018
2/22/95
O-320
1045
5/24/95
O-320
1038
5/3/95
L-39272-27A
O-320
1084
9/28/95
O-320
1116
1/8/96
O-320
1125
1/8/96
O-320
1169
2/28/96
O-320
1175
3/7/96
O-320
1184
3/28/96
O-320
1189
8/27/96
O-320
1202
4/30/96
O-320
1212
5/10/96
O-320
1283
10/17/96
O-320
1316
12/21/96
O-320
1340
2/25/97
L-24367
O-320
1347
2/18/97
O-320
1360
3/10/97
O-320
1361
3/10/97
O-320
1436
5/29/97
O-320
1468
8/14/97
O-320
1474
8/22/97
L-13130-39A
O-320
1477
9/13/97
O-320
1519
11/21/97
O-320
1507
11/18/97
O-320
1171
3/1/96
O-320
1546
12/7/97
O-320-A
1194
4/13/96
O-320-A
1192
4/13/96
O-320-A1A
1244
8/13/96
L-5270-27
O-320-A
1196
4/13/96
O-320-A2B
1461
9/9/97
L-12626-27
O-320-A2B
1081
9/22/95
O-320-B2C
1315
12/17/96
O-320-B2B
1452
7/10/97
L-2977-39
O-320-D2J
1173
3/7/96
L-123412-39A
O-320-D2J
1172
3/4/96
L-13039-39A
O-320-D2J
1534
11/25/97
O-320-D2J
1253
9/4/96
O-320-D3G
1077
9/17/95
O-320-D2J
1539
12/3/97
O-320-D3G
1354
2/25/97
O-320-D3G
1114
1/8/96
L-10983-39A
O-320-D3G
1544
12/3/97
O-320-D3G
1370
3/26/97
H45247
O-320-E2A
1191
4/13/96
L-19377-27A
O-320-E2A
1103
11/10/95
L-26363-27A
O-320-E2A
1439
6/9/97
L-38003-55A
O-320-E2A
1317
12/21/96
L-15219-27A
O-320-E2D
1078
9/17/95
O-320-E2D
1068
8/10/95
L-35528-27A
O-320-E2D
1181
3/14/96
O-320-E2D
1177
3/9/96
L-44732-27A
O-320-E2D
1245
8/13/96
L-40483-27A
O-320-E2D
1241
8/9/96
L-42691-27A
O-320-E2D
1343
2/17/97
O-320-E2D
1260
9/9/96
L-15300-15
O-320-E2D
1385
4/16/97
O-320-E2D
1346
3/2/97
L-44320-27A
O-320-E2D
1533
11/25/97
O-320-E2D
1458
7/18/97
O-320-E2G
1338
3/10/97
L-38264-27A
O-320-E2D
1549
12/12/97
O-320-E3D
1074
8/24/95
L-29495-27A
O-320-E3D
1034
4/18/95
L-29668-27A
O-320-E3D
1444
6/13/97O-320-E3D
1431
6/9/97
L-33770-27A
O-320-H2AD
1322
1/22/97
L-1530-78T
O-320-E3D
1500
10/7/97
L-33841-27A
O-360
1157
2/7/96
O-360
1025
3/17/95
O-360
1362
3/10/97
O-360
1199
4/18/96
O-360
1394
5/6/97
O-360
1386
4/17/97
O-360-A1A
1170
2/28/96
L-20677-36A
O-360
1528
11/19/97
O-360-A1A
1239
8/5/96
O-360-A1A
1214
5/14/96
L-20190-36A
O-360-A3A
1531
11/25/97
O-360-A1D
1411
5/5/97
O-360-A4A
1464
7/30/97
L-24796-36A
O-360-A4A
1270
9/27/96
L-14008-36A
O-360-A4A
1529
11/25/97
O-360-A4A
1486
9/6/97
O-360-B1B
1262
9/9/96
L-5261-51A
O-360-A4K
1166
2/22/96
L-26455-36A
O-540-A1B5
1132
1/9/96
L-1165-40
O-540-A1B5
1129
12/29/95
IO-720
1510
10/26/97
O-540-A1D5
1462
7/28/97
L-5661-40
TIO-540-A2
1111
1/10/96
TIO-540-A2
1064
7/13/95
TIO-540-R2AD
1106
11/27/95
L-5949-61A
TCM:
A-65
1152
1/25/96
A-65
1154
2/7/96
7187
A-65
1183
2/22/96
A-65
1185
3/28/96
A-65
1233
6/23/96
A-65
1290
10/29/96
A-65
1296
11/14/96
4933868
A-65
1299
11/19/96
A-65
1325
3/26/97
A-65
1326
3/26/97
A-65
1376
4/29/97
A-65
1438
6/17/97
5890178
A-65-3
1243
8/13/96
324993
A-65-8
1541
12/2/97
A-65-8
1276
10/5/96
5762568
A75
1156
2/7/96
5321868
A75
1255
9/3/96
A75
1256
9/4/96
A75-8
1275
10/5/96
5162868
C75-12F
1293
11/4/96
3316-6-12
C85
1088
10/4/95
C85
1092
10/18/95
C-85
1198
4/17/96
29652-7-8
C-85
1297
11/14/96
C-85
1352
3/10/97
C-85
1381
4/28/97
C-85
1391
4/19/97
C-85
1392
4/19/97
C-85
1484
9/4/97
28487-6-12
C-85-8FJ
1139
1/17/96
29845-7-8
C-85-8FJ
1420
5/12/97
29465-7-8
C-85-12
1031
4/6/95
C85-12
1182
3/18/96
21596-6-12
C-85-12
1217
5/15/96
C85-12 1265
9/12/96
14657
C-85-12
1298
11/14/96
23610-6-12
C-90-8F
1471
9/6/97
42838-1-8
C-90-12
1279
10/7/96
44747-6-12
E-185-4
1124
1/16/96
25700D-1-9
E-225-8
1505
10/28/97
35477-D-9-8-P
GTSIO-520
1208
5/7/96
210114-70H
IO-360-C
1126
12/28/95
F-51439-9-C
IO-470
1028
3/23/95
87329-R
IO-470-N
1421
5/13/97
95271-1-N
IO-470-S
1331
3/11/97
102412-2-S-I
IO-520
1174
3/4/96
IO-520-D
1167
2/22/96
O-200
1033
4/18/95
O-200
1043
5/12/95
O-200
1049
6/2/95
O-200 214668-27A
1076
9/11/95
O-200
1104
11/21/95
213830-71A
O-200
1131
1/5/96
O-200
1142
1/18/96
265349-R
O-200
1147
1/23/96
O-200
1190
4/13/96
O-200
1193
4/13/96
O-200
1195
4/13/96
O-200
1197
4/17/96
O-200
1213
5/13/96
O-200
1261
9/9/96
O-200
1303
12/5/96
O-200
1321
2/7/97
28115
O-200
1324
2/6/97
O-200
1344
3/2/97
O-200
1393
5/5/97
O-200
1413
5/7/97
61001-5-4
O-200
1430
5/23/97
O-200
1437
6/17/97
255759A-48
O-200
1488
9/7/97
O-200
1506
11/18/97
O-200
1522
11/11/97
O-200-A
1052
6/21/95
254150-A-48
O-200-A
1085
9/29/95
O-200-A
1120
12/29/95
253971
O-200-A
1161
2/9/96
24R-469
O-200-A
1215
5/15/96
O-200-A
1240
8/5/96
69589-8-A
O-200
1254
9/3/96
6105-71-A-R
O-200-A
1264
9/12/96
O-200-
1356
3/10/97
O-300
1027
3/20/95
O-300
1042
5/12/95
34012-D-6-D
O-300
1083
9/26/95
O-300
1096
10/23/95
464481
O-300
1137
1/17/96
O-300
1259
9/4/96
O-300
1387
4/22/97
O-300
1397
4/26/97
5928-9A
O-300
1403
4/28/97
O-300
1423
6/9/97
3834D8Z
O-300
1555
1/13/98
O-300-A
1446
6/27/97
O-300-D
1022
3/17/95
35110-D-6-D
O-300-D
1079
9/17/95
O-300-D
1487
9/6/97
O-300-D
1543
12/3/97
O-470
1046
6/1/95
O-470
1383
4/4/97
O-470-11
1017
2/22/95
O-470-11
149110/19/97
O-470-11
1492
10/19/97
O-470-11
1493
10/19/97
O-470-11
1494
10/19/97
O-470-F
1236
7/25/96
76956-4-F
O-470-K
1087
10/3/95
47172-6-K
O-470-L
1128
1/10/96
68681-8-L
O-470-L
1359
5/19/97
68245-8-L
O-470-L
1399
4/28/97
O-470-R
1016
2/10/95
133087-6-R
O-470-R
1086
10/3/95
O-470-R
1165
2/22/96
O-470-R
1178
3/10/96
O-470-R
1201
6/2/96
83164-1-R
O-470-R
1319
1/6/97
459408
TSIO-520-VB
1055
6/9/95
Note 1: Blank spaces indicate unknown data. Where the engine serial number is blank in this table, it is either unknown or the crankshaft may not be installed in an engine.
Note 2: This airworthiness directive (AD) applies to each engine identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For engines that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (c) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.
Compliance: Required as indicated, unless accomplished previously.
To prevent crankshaft failure due to cracking, which could result in an inflight engine failure and possible forced landing, accomplish the following:
(a) Within 10 hours time in service after the effective date of this AD, determine if this AD applies, as follows:
(1) Determine if any repair was conducted on the engine that required crankshaft removal during the February 1, 1995, to December 31, 1997, time frame; if the engine was not disassembled for crankshaft removal and repair in this time frame, no further action is required.
(2) If the engine and crankshaft was repaired during this time frame, determine from the maintenance records (engine log book), and Table 1 of this AD if the crankshaft was repaired by Nelson Balancing Service, Repair Station Certificate No. NB7R820J, Bedford, Massachusetts. The maintenance records should contain the Return to Service (Yellow) tag for the crankshaft that will identify the company performing the repair. Also the work order number contained in Table 1 of this AD was etched on the crankshaft propeller flange, adjacent to the closest connecting rod journal. Because some etched numbers will be difficult to see, if necessary, use a 10X magnifying glass with an appropriate light source to view the work order number. In addition, the propeller spinner, if installed, will have to be removed in order to see this number.
(3) A person with a private pilot or higher rated certificate may make the determination of applicability of this AD provided the propeller spinner does not have to be removed.
(4) If it cannot be determined who repaired the crankshaft, compliance with this AD is required.
(5) If the engine and crankshaft were not repaired during the time frame specified in (a)(1), or if it is determined that the crankshaft was not repaired by Nelson Balancing Service, no further action is required.
(b) Within 10 hours time in service after the effective date of this AD, accomplish the following:
(1) Perform a visual inspection as defined in paragraph (b)(2) of this AD, magnetic particle inspection, and a dimensional check of the crankshaft journals, or remove from service affected crankshafts and replace with serviceable parts.
(2) For the purpose of this AD, a visual inspection of the crankshaft is defined as the inspection of all surfaces of the crankshaft for cracks which include heat check cracking of the nitrided bearing surfaces, cracking in the main or aft fillet of the main bearing journal and crankpin journal, including checking the bearing surfaces for scoring, galling, corrosion, or pitting.
Note 3: Further guidance on all inspection and acceptance criteria is contained in applicable TCM or LYC Overhaul or Maintenance Manuals, or other FAA-approved data.
(3) Replace any crankshaft that fails the visual inspection, magnetic particle inspection, or the dimensional check with a serviceable crankshaft, unless the crankshaft can be reworked to bring it in compliance with:
(i) All the overhaul requirements of the appropriate TCM or LYC Overhaul/Maintenance Manuals; or
(ii) All of the FAA-approved requirements for any repair station which currently has approval for limits other than those in the appropriate TCM or LYC Overhaul/Maintenance Manuals.
(4) For the purpose of this AD, a serviceable crankshaft is one which meets the requirements of paragraph (b)(3)(i) or (b)(3)(ii)of this AD.
Note 4: Crankshafts removed from TCM engine models IO-360, IO-520, and TSIO-520 series engines are also subject to compliance with AD 97-26-17.
(c) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, New York (LYC) or Atlanta (TCM) Aircraft Certification Offices. Operators shall submit their requests through an appropriate FAA Airworthiness Inspector, who may add comments and then send it to the Manager, New York or Atlanta Aircraft Certification Offices.
Note 5: Information concerning the existence of approved alternative methods of compliance with this airworthiness directive, if any, may be obtained from the Atlanta Aircraft Certification or New York Aircraft Certification Office, as applicable.
(d) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the aircraft to a location where the requirements of this AD can be accomplished.
(e) This amendment becomes effective on October 19, 1998.