AD 2000-02-09

Active

Rescue Hoist Hook Assembly

Key Information
2000-02-09
Active
February 10, 2000
January 19, 2000
98-SW-69-AD
39-11528
Applicability
["Aircraft"]
["Rotorcraft"]
Agusta S.p.A.
AB412 AB412 EP
Summary

This amendment adopts a new airworthiness directive (AD) that is applicable to Agusta Model AB412 helicopters with certain rescue hoists installed. This action requires replacing the rescue hoist hook assembly retention pin (retention pin) and periodically inspecting the rescue hoist. This amendment is prompted by an incident in which a rescue hoist hook assembly separated from a helicopter due to a missing retention pin. The actions specified in this AD are intended to prevent separation of the rescue hoist hook assembly from the helicopter due to failure of the retention pin. Loss of the rescue hoist hook assembly could result in loss of the person on the rescue hoist. Also, with the loss of the weight of the hoist cable assembly, the rescue hoist cable could become entangled with a main rotor or tail rotor blade, and result in damage or separation of a rotor blade and subsequent loss of control of the helicopter.

Action Required

Final rule; request for comments

Regulatory Text

2000-02-09 AGUSTA: Amendment 39-11528. Docket No. 98-SW-69-AD. \n\tApplicability: Model AB412 helicopters with rescue hoist, part number BL10300-60 or BL10300-59, installed, certificated in any category. \n\n\tNOTE 1: This AD applies to each helicopter identified in the preceding applicability provision, regardless of whether it has been otherwise modified, altered, or repaired in the area subject to the requirements of this AD. For helicopters that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (e) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it. \n\n\tCompliance: Required as indicated, unless accomplished previously. \n\n\tTo prevent separation of the rescue hoist hook assembly from the helicopter due to failure of the rescue hoist hook assembly retention pin (retention pin), accomplish the following: \n\n\t(a)\tBefore further flight, replace the retention pin, part number (P/N) BL2395, of the rescue hoist hook assembly, P/N S6150-61090-1, as follows: \n\n\t(1)\tDisconnect the helicopter battery and ensure the external electrical power is not connected. \n\n\t\t(2)\tRemove the safety wire and remove and discard the retention pin. Retain the two washers, P/N AN960C816L, for reuse (Figure 1). \n\n\t(3)\tInstall a zero-hours time-in-service (TIS) retention pin, P/N BL2395, and the two washers, P/N AN960C816L, (Figure 1). Safety wire the retention pin to the hook assembly using safety wire, P/N MS 20995C32. \n\n\t(b)\tBefore further flight, and thereafter prior to each flight in which the rescue hoist will be operated: \n\n\t\t(1)\tInspect the rescue hoist for oil leakages and proper electrical and mechanical connections. \n\n\t\t(2)\tInspect the retention pin, P/N BL2395, of the ring assembly, P/N BL2441, for safety wire integrity. \n\n\t\t(3)\tInspect the pin, P/N NAS516C4-6 or P/N MS171524, installed on the housing, P/N BL1357-1, and verify the absence of any rotation between the housing and the adapter, P/N BL1355, (Figure 1). \n\n\t\t(4)\tInspect the rescue hoist hook to ensure it rotates freely relative to the housing (number 3 on Figure 1). \n\n\t\t(5)\tCorrect any discrepancies found in step (1), (2), (3), or (4). \n\n\t(c)\tAt intervals not to exceed 25 hours time-in-service (TIS), inspect the rescue hoist as follows: \n\n\t\t(1)\tInspect the attachment and support for cracks, wear, corrosion, damage, and security. Replace any parts that have cracks, wear, corrosion, or damage with an airworthy part. \n\n\t\t(2)\tInspect the cable for fraying, wear, and corrosion. If fraying, wear, or corrosion is found, replace the cable with an airworthy cable. \n\n\t\t(3)\tInspect the cable for proper routing through the guide rollers, pulley, and drum. Correct cable routing if necessary. \n\n\t(d)\tAt intervals not to exceed 12 calendar months, inspect the retention pin as follows: \n\n\t\t(1)\tReferring to Figure 1, remove the safety wire and the retention pin. Retain the two washers, P/N AN960C816L, for re-use. Inspect the retention pin for scratches or deformations. If a scratch or deformation is found, replace the retention pin with an airworthy retention pin. \n\n\t\t(2)\tInstall the retention pin and the two washers, P/N AN960C816L, (Figure 1). Safety wire the retention pin to the hook assembly using safety wire, P/N MS20995C32. \n\n\t(e)\tAn alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, FAA, Regulations Group, Rotorcraft Directorate. Operators shall submit their requests through an FAA Principal Maintenance Inspector, who may concur or comment and then sendit to the Manager, Regulations Group. \n\n\tNOTE 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Regulations Group. \n\n\tNOTE 3: The subject of this AD is addressed in Registro Aeronautico Italiano (Italy) AD 98-186, dated May 26, 1998. \n\n\t(f)\tThis amendment becomes effective on February 10, 2000. \n\n\n\n\nFigure 1

Supplementary Information

The Registro Aeronautico Italiano (RAI), which is the airworthiness authority for Italy, has notified the FAA that an unsafe condition may exist on Agusta AB412 helicopters with rescue hoist, part number (P/N) BL10300-60 or P/N BL10300-59, installed. The RAI advises that replacement of the retention pin and certain inspections must be accomplished in accordance with Agusta Service Bulletin 412-59, Revision A, dated May 18, 1998, to prevent loss of a rescue hoist hook assembly. Loss of the rescue hoist hook assembly could result in loss of the person on the rescue hoist. Also, with the loss of the weight of the hoist cable assembly, the rescue hoist cable could become entangled with a main rotor or tail rotor blade, and result in damage or separation of a rotor blade and subsequent loss of control of the helicopter.\n\n\tThe FAA has reviewed Agusta Service Bulletin 412-59, Revision A, dated May 18, 1998, which describes procedures for inspecting the rescue hoist and replacing the retention pin.\n\n\tThis helicopter model is manufactured in Italy and is type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness agreement, the RAI has kept the FAA informed of the situation described above. The FAA has examined the findings of the RAI, reviewed all available information, and determined that AD action is necessary for products of this type design that are certificated for operation in the United States. \n\n\tSince an unsafe condition has been identified that is likely to exist or develop on other Agusta Model AB412 helicopters of the same type design registered in the United States, this AD is being issued to prevent separation of the rescue hoist hook assembly from the helicopter due to failure of the retention pin. This AD requires, before further flight, replacing the retention pin, P/N BL2395, of the hook assembly, P/N S6150-61090-1, unless already accomplished. Thereafter, prior to each flight during which the rescue hoist will be operated, this AD requires: \n\n\t- Inspecting the rescue hoist for oil leakage and proper electrical and mechanical connections. \n\n\t- Inspecting the retention pin ring assembly for safety wire integrity; \n\n\t- Inspecting the pin that is installed on the housing for absence of rotation between the housing and adapter; and\n\n\t- Inspecting the rescue hoist hook to ensure it rotates freely relative to the housing (number 3 on Figure 1). This AD also requires, at intervals not to exceed 25 hours time-in-service (TIS): \n\n\t- Inspecting the rescue hoist attachment and support for cracks, wear, corrosion, damage, and security; \n\n\t- Inspecting the rescue hoist cable for fraying, wear, and corrosion; and \n\n\t- Inspecting the rescue hoist cable for proper routing through the guide rollers, pulley, anddrum. Finally, this AD requires, at intervals not to exceed 12 calendar months: \n\n\t- Inspecting the retention pin for scratches or deformations, and replacing the retention pin if scratches or deformations are found. \n\n\tThe short compliance time involved is required because the previously described critical unsafe condition can adversely affect the safe operation of the rescue hoist. Therefore, the inspections are required prior to further flight, and this AD must be issued immediately. \n\n\tNone of the Agusta Model AB412 helicopters affected by this action are on the U.S. Register. All helicopters included in the applicability of this rule are operated by non-U.S. operators under foreign registry; therefore, they are not directly affected by this AD action. However, the FAA considers that this rule is necessary to ensure that the unsafe condition is addressed in the event that any of these subject helicopters are imported and placed on the U.S. Register in the future. \n\n\tShould an affected helicopter be imported and placed on the U.S. Register in the future, it would require approximately 2.5 work hours to accomplish all of the corrective actions (replacing the retention pin and inspecting) initially, at an average labor rate of $60 per work hour. Required parts would cost $85. Based on these figures, the cost impact of this AD would be $235 per helicopter. \n\n\tSince this AD action does not affect any helicopter that is currently on the U.S. Register, it has no adverse economic impact and imposes no additional burden on any person. Therefore, notice and public procedures hereon are unnecessary and the amendment may be made effective in less than 30 days after publication in the Federal Register. \n\nComments Invited \nAlthough this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interested personsare invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications should identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed. \n\n\tComments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket. \n\n\tCommenters wishing the FAA to acknowledge receipt of their comments submitted in response to this rule must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket No. 98-SW-69-AD." The postcard will be date stamped and returned to the commenter. \n\n\tThe regulations adopted herein will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, it is determined that this final rule does not have federalism implications under Executive Order 13132. \n\n\tThe FAA has determined that notice and public comment are unnecessary in promulgating this regulation; therefore, it can be issued immediately to correct an unsafe condition in aircraft since none of these model helicopters are registered in the United States. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES." \n\nList of Subjects in 14 CFR Part 39 \nAir transportation, Aircraft, Aviation safety, Safety. \n\nAdoption of the Amendment \nAccordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows: \n\nPART 39 - AIRWORTHINESS DIRECTIVES \n1. The authority citation for part 39 continues to read as follows: \n\tAuthority: 49 U.S.C. 106(g), 40113, 44701.\n\n§ 39.13 (Amended) \n2. Section 39.13 is amended by adding a new airworthiness directive to read as follows:

AD Assistant

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Contact Information

Carroll Wright, Aerospace Engineer, FAA, Rotorcraft Directorate,\nRotorcraft Standards Staff, 2601 Meacham Blvd., Fort Worth, Texas 76137, telephone (817) 222-5120, fax\n(817) 222-5961.

References
(Federal Register: January 26, 2000)
--- - Part 39 (65 FR 4100 01/26/2000)
(Page 4100)
FAA Documents