99-01-10 BOEING: Amendment 39-10976. Docket 98-NM-327-AD. Supersedes AD 97-19-08, Amendment 39-10128. \n\n\tApplicability: Model 747 series airplanes having line positions 1 through 1046 inclusive; certificated in any category; equipped with Pratt & Whitney Model JT9D series engines, General Electric Model CF6-45 and -50 series engines, or Rolls Royce Model RB211 series engines; excluding those airplanes on which modifications of the strut/wing structure have been accomplished in accordance with one of the following AD's: \n\n\t AD 95-10-16, amendment 39-9233, or \n\t AD 95-13-05, amendment 39-9285, or \n\t AD 95-13-07, amendment 39-9287. \n\n\tNOTE 1: This AD applies to each airplane identified in the preceding applicability provision, regardless of whether it has been otherwise modified, altered, or repaired in the area subject to the requirements of this AD. For airplanes that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (l)(1) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it. \n\n\tCompliance: Required as indicated, unless accomplished previously. \n\n\tTo prevent fatigue and stress corrosion cracking in the diagonal brace, which could result in failure of the strut and consequent separation of the engine from the airplane, accomplish the following: \n\nRESTATEMENT OF REQUIREMENTS OF AD 97-19-08: \n\n\t(a) For airplanes identified as Groups 1, 2, 3, and 4 in Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997: Perform a detailed visual and ultrasonic inspection to detect cracking, corrosion, and migrated or rotated bushings of the diagonal brace lugs, in accordance with and at the times specified in Table 1 of Figure 1 of Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997; except that where the service bulletin states that an inspection is to be performed within a specified number of days after receipt of the service bulletin, the inspection shall be accomplished within that number of days after September 29, 1997 (the effective date of AD 97-19-08, amendment 39-10128). Thereafter, repeat the inspections of the diagonal brace lug as specified in paragraph (a)(1) or (a)(2) of this AD, as applicable, until the inspections required by paragraph (e) have been accomplished. \n\n\t\t(1) For the aft diagonal brace lug: Repeat the detailed visual and ultrasonic inspections thereafter at intervals not to exceed those specified in paragraph (d) or (e) in Table 1 of Figure 1 of the service bulletin, as applicable. \n\n\t\t(2) For the forward diagonal brace lug: Repeat the detailed visual and ultrasonic inspections thereafter at intervals not to exceed 600 landings. These inspections on the forward diagonal brace lug must be accomplished in accordance with 747 Non-Destructive Test (NDT) Manual D6-7170, Part 4, Subject 54-40-05.\n\n\tNOTE 2: Where there are differences between the AD and the referenced service bulletins, the AD prevails. \n\n\t(b) For airplanes identified as Groups 3, 4, and 5 in Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997: Perform a detailed visual and ultrasonic inspection to detect cracking, corrosion, or migrated or rotated bushings of the diagonal brace lugs, in accordance with and at the times specified in Table II of Figure 1 of Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997; except that, where the service bulletin states that an inspection is to be performed within a specified number of days after receipt of the service bulletin, the inspection shall be accomplished within that number of days after September 29, 1997. Repeat the detailed visual and ultrasonic inspections thereafter at intervals not to exceed 1,000 flight cycles, until the inspections required by paragraph (f) have been accomplished. \n\n\t(c) If any migrated or rotated bushing is detected during any of the inspections required by paragraph (a) or (b) of this AD, prior to further flight, rework the diagonal brace lug, in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997; except as provided in paragraph (d) of this AD. Thereafter, repeat the detailed visual and ultrasonic inspections required by paragraph (a) of this AD prior to the accumulation of 5,000 landings, and/or repeat the detailed visual and ultrasonic inspections required by paragraph (b) of this AD prior to the accumulation of 9,000 landings. If the lug bore diameter is not within the rework limits, prior to further flight, replace the diagonal brace or repair it, in accordance with a method approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA, Transport Airplane Directorate; or in accordance with data meeting the type certification basis of the airplane approved by a Boeing Company Designated Engineering Representative (DER) who has been authorized by the Manager, Seattle ACO, to make such findings. \n\n\t(d) In lieu of accomplishing the requirements of paragraph (c) of this AD, perform an ultrasonic inspection to detect cracking or corrosion of the diagonal brace lug, in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997. \n\n\t\t(1) If no other damage is detected during the inspection required by paragraph (d) of this AD, prior to further flight, reseal the bushings or apply corrosion-inhibiting compound in accordance with the service bulletin; and thereafter, repeat the inspections of the diagonal brace lug as specified in paragraph (d)(1)(i) or (d)(1)(ii) of this AD, as applicable. If corrosion-inhibiting compound is applied, repeat the application at intervals not to exceed 9 months, in accordance with the service bulletin. Within 15 or 18 months (as applicable in the service bulletin) since the initial detection of the migrated or rotated bushing, rework the diagonal brace lug in accordance with the service bulletin; and thereafter, repeat the detailed visual and ultrasonic inspections required by paragraph (a) of this AD prior to the accumulation of 5,000 landings and/or repeat the detailed visual and ultrasonic inspections required by paragraph (b) of this AD prior to the accumulation of 9,000 landings. If the lug bore diameter is not within the rework limits, prior to further flight, replace the diagonal brace or repair it, in accordance with a method approved by the Manager, Seattle ACO, or in accordance with data meeting the type certification basis of the airplane approved by a Boeing Company DER who has been authorized by the Manager, Seattle ACO, to make such findings. \n\n\t\t\t(i) For the aft diagonal brace lug: Repeat the detailed visual and ultrasonic inspections required by paragraphs (a) and (b) of this AD thereafter at intervals not to exceed those specified in paragraph (d) or (e) in Table 1 and paragraph (d) of Table II of Figure 1 of the service bulletin, as applicable; except that the repetitive detailed visual inspections are required within 9 months following accomplishment of the resealing or application of corrosion-inhibiting compound. \n\n\t\t\t(ii) For the forward diagonal brace lug: Repeat the detailed visual and ultrasonic inspections required by paragraphs (a) and (b) of this AD thereafter at the repetitive intervals specified in those paragraphs, as applicable; except that the repetitive detailed visual inspections are required within 9 months following accomplishment of the resealing or application of corrosion-inhibiting compound. These inspections on the forward diagonal brace lug must be accomplished in accordance with 747 NDT Manual D6-7170, Part 4, Subject 54-40-05. \n\n\t\t(2) If any cracking or corrosion is detected during the inspection required by paragraph (d) of this AD, prior to further flight, rework the diagonal brace lug in accordance with the service bulletin; and thereafter, repeat the detailed visual and ultrasonic inspections required by paragraph (a) of this AD prior to the accumulation of 5,000 landings, and/or repeat the detailed visual and ultrasonic inspections required by paragraph (b) of this AD prior to the accumulation of 9,000 landings. If the lug bore diameter is not within the rework limits, prior to further flight, replace the diagonal brace or repair it, in accordance with a method approved by the Manager, Seattle ACO, or in accordance with data meeting the type certification basis of the airplane approved by a Boeing Company DER who has been authorized by the Manager, Seattle ACO, to make such findings. \n\nNEW REQUIREMENTS OF THIS AD: \n\n\t(e) For airplanes identified as Groups 1, 2, 3, and 4 in Boeing Alert Service Bulletin 747-54A2126, Revision 7, dated November 20, 1998: Perform detailed visual, high frequency eddy current (HFEC), and ultrasonic inspections, as applicable, to detect cracking, corrosion, and migrated or rotated bushings of the diagonal brace lugs or of the root radius of the clevis of the diagonal brace, in accordance with Table 1 of Figure 1 of Revision 7 of the alert service bulletin, at the time specified in paragraph (e)(1) or (e)(2) of this AD, whichever occurs later. Repeat the inspections thereafter at the times specified in Table 1 of Figure 1 of Revision 7 of the alert service bulletin. Accomplishment of the applicable inspections constitutes terminating action for the repetitive inspection requirements of paragraphs (a)(1) and (a)(2) of this AD. For airplanes on which any migrated or rotated bushing was detected during any inspection required by paragraph (a) of this AD, but on which the rework required by paragraph (c) of this AD has not been accomplished, accomplishment of the inspections required by paragraph (e) of this AD constitutes terminating action only for the repetitive inspection requirements of paragraph (d)(1) of this AD. However, rework of the diagonal brace lug in accordance with paragraph (d)(1) of this AD is still required within 15 or 18 months after the initial detection of the migrated or rotated bushing; repetitive detailed visual inspections are required within 9 months after accomplishment of the resealing or application of corrosion-inhibiting compound; and, if corrosion-inhibiting compound was applied in lieu of resealing the bushings in accordance with paragraph (d)(1) of this AD, reapplication of the corrosion-inhibiting compound is required at intervals not to exceed 9 months. \n\n\t\t(1) Inspect prior to the accumulation of 5,000 total flight cycles; or within 5,000 flight cycles after rework of the diagonal brace lugs in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Revision 7, or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997. Or \n\n\t\t(2) Inspect within 150 flight cycles or 60 days after the effective date of this AD, whichever occurs first. \n\n\t(f) For airplanes identified as Groups 3, 4, and 5 in Boeing Alert Service Bulletin 747-54A2126, Revision 7, dated November 20, 1998: Perform detailed visual, HFEC, and ultrasonic inspections; as applicable; to detect cracking, corrosion, and migrated or rotated bushings of the diagonal brace lugs or of the root radius of the clevis of the diagonal brace; in accordance with Table II of Figure 1 of Revision 7 of the alert service bulletin; at the time specified in paragraph (f)(1) or (f)(2) of this AD, whichever occurs later. Repeat the inspections thereafter at intervals not to exceed 1,000 flight cycles. Accomplishment of the applicable inspections constitutes terminating action for the repetitive inspection requirements of paragraph (b) of this AD. For airplanes on which any migrated or rotated bushing was detected during any inspection required by paragraph (b) of this AD, but on which the rework required by paragraph (c) of this AD has not been accomplished, accomplishment of the inspections required by paragraph (f) of this AD constitutes terminating action only for the repetitive inspection requirements of paragraph (d)(1) of this AD. However, rework of the diagonal brace lug in accordance with paragraph (d)(1) of this AD is still required within 15 or 18 months, as applicable, after the initial detection of the migrated or rotated bushing; repetitive detailed visual inspections are required within 9 months after accomplishment of the resealing or application of corrosion-inhibiting compound; and, if corrosion-inhibiting compound was applied in lieu of resealing the bushings in accordance with paragraph (d)(1) of this AD, reapplication of the corrosion-inhibiting compound is required at intervals not to exceed 9 months. \n\n\t\t(1) Inspect prior to the accumulation of 9,000 total flight cycles; or within 9,000 flight cycles after rework of the diagonal brace lug in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Revision 7, or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997. Or \n\n\t\t(2) Inspect within 60 days after the effective date of this AD. \n\n\t(g) If any migrated or rotated bushing is detected during any of the inspections required by paragraph (e) or (f) of this AD, prior to further flight, rework the diagonal brace lug, in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Revision 7, dated November 20, 1998; or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997; except as provided in paragraph (h) of this AD. Thereafter, repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraph (e) of this AD within 5,000 flight cycles, and repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraph (f) of this AD within 9,000 flight cycles, as applicable. If the lug bore diameter is not within the rework limits, or if any cracking of the root radius of the clevis is detected, prior to further flight, replace the diagonal brace with a new diagonal brace or repair it, in accordance with a method approved by the Manager, Seattle ACO, or in accordance with data meeting the type certification basis of the airplane approved by a Boeing Company DER who has been authorized by the Manager, Seattle ACO, to make such findings. \n\n\t(h) In lieu of accomplishing the requirements of paragraph (g) of this AD, perform ultrasonic and HFEC inspections to detect cracking or corrosion of the diagonal brace lug, in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 7, dated November 20, 1998. \n\t\t(1) If no cracking or corrosion is detected during the inspections required by paragraph (h) of this AD, prior to further flight, reseal the bushings or apply corrosion-inhibiting compound in accordance with the alert service bulletin, and accomplish the actions specified in paragraphs (h)(1)(i) and (h)(1)(ii) of this AD at the times specified in those paragraphs. If corrosion-inhibiting compound is applied, repeat the application at intervals not to exceed 9 months, in accordance with the alert service bulletin, until the actions required by paragraph (h)(1)(ii) of this AD have been accomplished. \n\n\t\t\t(i) Thereafter, repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraphs (e) and (f) of this AD, as applicable, at intervals not to exceed those specified in Table 1 and Table II ofFigure 1 of the alert service bulletin, as applicable; except that the detailed visual inspection is required within 9 months after the resealing of the bushing or the application of corrosion-inhibiting compound. Accomplishment of such repetitive inspections terminates the repetitive inspection requirement of paragraph (d) of this AD. \n\t\t\t(ii) Within 15 or 18 months (as applicable in accordance with the alert service bulletin) since the initial detection of the migrated or rotated bushing required by paragraph (e) or (f) of this AD, rework the diagonal brace lug in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Revision 7, dated November 20, 1998; or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997. Thereafter, repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraph (e) of this AD within 5,000 flight cycles and repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraph (f) of this AD within 9,000 landings, as applicable. If the lug bore diameter is not within the rework limits, or if any cracking of the root radius of the clevis is detected, prior to further flight, replace the diagonal brace with a new diagonal brace or repair it, in accordance with a method approved by the Manager, Seattle ACO; or in accordance with data meeting the type certification basis of the airplane approved by a Boeing Company DER who has been authorized by the Manager, Seattle ACO, to make such findings. \n\n\t\t(2) If any cracking or corrosion is detected during the inspection required by paragraph (h) of this AD, prior to further flight, rework the diagonal brace lug in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Revision 7, dated November 20, 1998; or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997. Thereafter, repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraph (e) of this AD within 5,000 landings and repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraph (f) of this AD within 9,000 landings, as applicable. If the lug bore diameter is not within the rework limits, or if any cracking of the root radius of the clevis is detected, prior to further flight, replace the diagonal brace with a new diagonal brace or repair it, in accordance with a method approved by the Manager, Seattle ACO, or in accordance with data meeting the type certification basis of the airplane approved by a Boeing Company DER who has been authorized by the Manager, Seattle ACO, to make such findings. \n\n\t(i) If any cracking or corrosion is detected during any of the inspections required by paragraph (a), (b), (e), or (f) of this AD, prior to further flight, rework the diagonal brace lug in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Revision 7, dated November 20, 1998; or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997. Thereafter, repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraph (e) of this AD within 5,000 landings and/or repeat the detailed visual, HFEC, and ultrasonic inspections required by paragraph (f) of this AD within 9,000 landings, as applicable. If the lug bore diameter is not within the rework limits, or if any cracking of the root radius of the clevis is detected, prior to further flight, replace the diagonal brace or repair it, in accordance with a method approved by the Manager, Seattle ACO, or in accordance with data meeting the type certification basis of the airplane approved by a Boeing Company DER who has been authorized by the Manager, Seattle ACO, to make such findings. \n\n\t(j) Accomplishment of a strut/wing modification in accordance with AD 95-10-16, amendment 39-9233; AD 95-13-05, amendment 39-9285; or AD 95-13-07, amendment 39-9287; as applicable; constitutes terminating action for the repetitive inspection requirements of this AD. \n\n\t(k) If Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, or Revision 7, dated November 20, 1998; or Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997; specifies that corrective actions may be accomplished in accordance with an operator's "equivalent procedure": The inspection and rework must be accomplished in accordance with the procedures or the chapter of the Boeing manuals specified in the service bulletin. \n\n\t(l) (1) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Seattle ACO. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Seattle ACO. \n\n\t\t(2) Alternative methods of compliance, approved previously in accordance with AD 97-19-08, amendment 39-10128, are approvedas alternative methods of compliance with this AD. \n\n\t\t(3) Alternative methods of compliance, approved previously in accordance with AD 95-10-16, amendment 39-9233, are not considered to be approved as alternative methods of compliance with this AD. \n\n\tNOTE 3: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Seattle ACO. \n\n\t(m) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the airplane to a location where the requirements of this AD can be accomplished. \n\n\t(n) Except as provided by paragraphs (a)(2), (c), (d)(1), (d)(1)(ii), (d)(2), (g), (h)(1)(ii), (h)(2), (h)(2)(i), and (k) of this AD, the inspections, rework, and reseal shall be done in accordance with Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997; Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997; or Boeing Alert Service Bulletin 747-54A2126, Revision 7, dated November 20, 1998. \n\n\t\t(1) The incorporation by reference of Boeing Alert Service Bulletin 747-54A2126, Revision 5, dated June 26, 1997, was approved previously by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51, as of September 29, 1997 (62 FR 47927, September 12, 1997). \n\n\t\t(2) The incorporation by reference of Boeing Service Bulletin 747-54A2126, Revision 6, dated August 28, 1997; and Boeing Alert Service Bulletin 747-54A2126, Revision 7, dated November 20, 1998; is approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, Washington 98124-2207. \n\n\t(3) Copies may be inspected at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC. \n\n\t(o) This amendment becomes effective on January 15, 1999.