AD 98-07-07

Superseded

Fuel System Tube Assembly

Key Information
98-07-07
Superseded
April 29, 1998
Not specified
94-ANE-39
39-10426
Applicability
["Engine"]
Not specified
Rolls-Royce plc
RB211-535E4-37 RB211-535E4-B-37 RB211-535E4-B-75
Summary

This amendment supersedes existing airworthiness directive (AD) 96-13-04, applicable to Rolls-Royce, plc RB211 series turbofan engines, that currently requires removing and replacing a rigid low pressure (LP) fuel system tube assembly with a tube assembly incorporating flexible sections and revised clip points in order to preclude cracking and subsequent fuel leakage. This amendment requires replacing one of the flexible fuel tube assemblies installed in accordance with AD 96-13-04 with an alternate flexible fuel tube assembly that is not prone to rupture. This AD also requires immediate replacement of any rigid fuel tubes not previously removed from service as required by AD 96-13-04. The amendment is prompted by reports of fuel line rupture on one of the flexible fuel tube assemblies installed in accordance with AD 96-13-04. The actions specified by this AD are intended to prevent high volume fuel leaks and reported fuel collection inside the engine nacelle, which couldresult in an uncontrolled engine fire. The incorporation by reference of certain publications listed in the regulations is approved by the Director of the Federal Register as of April 29, 1998.
Comments for inclusion in the Rules Docket must be received on or before June 15, 1998.

Action Required

Final rule; request for comments.

Regulatory Text

98-07-07 Rolls-Royce, plc: Amendment 39-10426. Docket 94-ANE-39. Supersedes AD 96-13-04, Amendment 39-9672.
Applicability: Rolls-Royce, plc. (R-R) Models RB211-535E4 and -535E4-B turbofan engines installed on but not limited to Boeing 757 series and Tupolev 204 series aircraft.
Note 1: This airworthiness directive (AD) applies to each engine identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For engines that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (d) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.
Compliance: Required as indicated, unless accomplished previously.
To prevent high volume fuel leaks and reported fuel collection inside the engine nacelle, which could result in an uncontrolled engine fire, accomplish the following:
(a) Prior to further flight, remove from service rigid low pressure (LP) fuel system tube assembly, part number (P/N) UL16692, and replace with flexible fuel tube, P/N 163521538.
(b) Remove from service flexible fuel tube assembly, P/N AE709623-1, installed in accordance with AD 96-13-04, and replace it with alternate flexible fuel tube assembly, P/N 163521538, in accordance with R-R Service Bulletin (SB) No. RB.211-73-C297, Revision 1, dated January 8, 1998. Replace all fuel tube assemblies prior to exceeding 60 days after the effective date of this AD, or at the next shop visit, whichever occurs first.
(c) For the purpose of this AD, a shop visit is defined as the induction of an engine intothe shop for any reason.
(d) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Engine Certification Office. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Engine Certification Office.
Note 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Engine Certification Office.
(e) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the aircraft to a location where the requirements of this AD can be accomplished.
(f) The actions required by this AD shall be done in accordance with the following R-R SB:

Document No.
Pages
Revision
Date
R B.211-73-C297
1-8
1
January 8, 1998
Total pages: 8.


This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Rolls-Royce, plc, P.O. Box 31, Moor Lane, Derby, DE248BJ, United Kingdom; telephone 1332-249428, fax 1332-249423. Copies may be inspected at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
(g) This amendment becomes effective on April 29, 1998.

Supplementary Information

On June 11, 1996, the Federal Aviation Administration (FAA) issued airworthiness directive (AD) 96-13-04, Amendment 39-9672 (61 FR 36622, July 12, 1996), applicable to Rolls-Royce, plc (R-R) Model RB211-535E4 and -535E4-B turbofan engines, to require removing and replacing the existing rigid low pressure (LP) fuel system tube assembly, part number (P/N) UL16692, with tube assembly, P/N AE709623-1 or P/N 163521538, having flexible sections and revised clip points to preclude cracking and subsequent fuel leakage. That action was prompted by multiple reports of fuel leaks. That condition, if not corrected, could result in a fuel system leak, which could result in rapid atomization of fuel and an engine fire.
Since the issuance of that AD, the Civil Aviation Authority (CAA), which is the airworthiness authority for the United Kingdom (UK), received 11 reports of fuel leaks from flexible fuel tube assembly, P/N AE709623-1, installed in accordance with AD 96-13-04, including two inflight engine shutdowns, one go-around, and one diversion as of December 16, 1997. A failure of the flexible fuel tube assembly could result in high volume fuel leaks and reported fuel collection inside the engine nacelle, which could result in an uncontrolled engine fire.
This engine model is manufactured in the UK and is type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness agreement, the CAA has kept the FAA informed of the situation described above. The FAA has examined the findings of the CAA, reviewed all available information, and determined that AD action is necessary for products of this type design that are certificated for operation in the United States.
The FAA has reviewed and approved the technical contents of R-R Service Bulletin (SB) No. RB.211-73-C297, Revision 1, dated January 9, 1998, that describes procedures for replacing flexible fuel tube assembly, P/N AE709623-1, with an alternate flexible fuel tube assembly, P/N 163521538, that is not prone to rupture.
Since an unsafe condition has been identified that is likely to exist or develop on other engines of this same type design, this AD supersedes AD 96-13-04 to require replacing one of the flexible fuel tube assemblies, P/N AE709623-1, installed in accordance with AD 96-13-04 with an alternate flexible fuel tube assembly, P/N 163521538, that is not prone to rupture. This AD requires full compliance prior to exceeding 60 days after the effective date of the AD. The compliance time was established based upon the risk to flight safety and parts availability. This AD also requires, prior to further flight, replacement of any rigid fuel tubes that have not been removed from service in accordance with AD 96-13-04. These actions are required to be accomplished in accordance with the SB described previously.
Since a situation exists that requires immediate adoption of this regulation, notice and opportunity for prior public comment hereon is impracticable, and good cause exists for making this amendment effective in less than 30 days. Comments Invited
Although this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interested persons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications should identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.
Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket.
Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this notice must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket Number 94-ANE-39." The postcard will be date stamped and returned to the commenter.
The regulations adopted herein will not have substantial direct effects on the States, on the relationship betweenthe national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.
The FAA has determined that this regulation is an emergency regulation that must be issued immediately to correct an unsafe condition in aircraft, and is not a "significant regulatory action" under Executive Order 12866. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES." List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.
Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows: PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701. 39.13 [Amended]
2. Section 39.13 is amended by removing Amendment 39-9672 (61 FR 36622, July 12, 1996), and by adding a new airworthiness directive, Amendment 39-10426, to read as follows:

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Related ADs
2014-24-08 Replaced by the above
Contact Information

James Lawrence, Aerospace Engineer, Engine
Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park,
Burlington, MA 01803-5299; telephone (781) 238-7176, fax (781) 238-7199.

References
Federal Register: April 14, 1998 (Volume 63, Number 71)
--- - Part 39 [63 FR 18119 NO. 71 04/14/98]
Page 18119
FAA Documents