AD 98-07-11

Active

Main Rotor Tie-Bar

Key Information
98-07-11
Active
April 16, 1998
Not specified
97-SW-28-AD
39-10431
Applicability
["Aircraft"]
["Rotorcraft"]
Westland Helicopters Limited
Westland 30 Series 100 Westland 30 Series 100-60
Summary

This amendment adopts a new airworthiness directive (AD) that is applicable to GKN Westland Helicopters Limited (Westland) WG-30 series 100 and 100-60 helicopters. This action requires an initial visual inspection and replacement, if necessary, of all main rotor head tie-bars. Thereafter, this AD requires, at intervals not to exceed 220 hours time-in-service (TIS), replacing each main rotor head tie-bar (tie-bar) with an airworthy tie-bar. This amendment is prompted by an accident on a similar model military helicopter in which a tie-bar failed; it is suspected that the military helicopter involved in the accident exceeded the power-off transient rotor speed limitation. This condition, if not corrected, could result in failure of a tie-bar, loss of a main rotor blade, and subsequent loss of control of the helicopter.

Action Required

Final rule; request for comments

Regulatory Text

98-07-11 GKN WESTLAND HELICOPTERS LIMITED: Amendment 39-10431. Docket No. 97-SW-28-AD.

Applicability: Westland 30 Series 100 and 100-60 helicopters with main rotor head and spider assemblies, part number (P/N) WG1369-0062-all dash numbers, and main rotor head assemblies, P/N WG3069-0011, installed, certificated in any category.

NOTE 1: This AD applies to each helicopter identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For helicopters that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must use the authority provided in paragraph (c) to request approval from the FAA. This approval may address either no action, if the current configuration eliminates the unsafe condition, or different actions necessary to address the unsafe condition described in this AD. Such a request should include an assessment of the effect of the changed configuration on the unsafe condition addressed by this AD. In no case does the presence of any modification, alteration, or repair remove any helicopter from the applicability of this AD.

Compliance: Required as indicated, unless accomplished previously.

To prevent failure of a main rotor tie-bar (tie-bar), loss of a main rotor blade, and subsequent loss of control of the helicopter, accomplish the following:

(a) Before further flight, visually inspect all tie-bars for bulging or swelling in accordance with Steps 2(B)(1) through 2(B)(4) of the Accomplishment Instructions of Westland Helicopters Limited (Westland) Service Bulletin (SB) No. W30-62-34, dated November 29, 1995. Replace any unairworthy tie bar(s) with airworthy tie bar(s).

(b) At intervals not to exceed 220 hours time-in-service (TIS), replace each tie-bar with a zero-time airworthy tie-bar or an airworthy tie-bar which has been inspected in accordance with Westland SB No. W30-62-35, dated November 29, 1995, Annexe A through Annexe C.

(c) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Rotorcraft Standards Staff, Rotorcraft Directorate. Operators shall submit their requests through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, Rotorcraft Standards Staff.

NOTE 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Rotorcraft Standards Staff.

(d) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the helicopter to a location where the requirements of this AD can be accomplished.

(e) The inspections shall be done in accordance with Westland SB No. W30-62-34 and SB No. W30-62-35, both dated November 29, 1995. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from GKN Westland Helicopters Limited, Customer Support Division, Yeovil, Somerset BA20 2YB, England, telephone (01935) 703884, fax (01935) 703905. Copies may be inspected at the FAA, Office of the Regional Counsel, Southwest Region, 2601 Meacham Blvd., Room 663, Fort Worth, Texas; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

NOTE 3: The subject of this AD is addressed in Civil Aviation Administration (United Kingdom) AD 010-11-95 and AD 011-11-95, both dated January 31, 1996.

(f) This amendment becomes effective on April 16, 1998.

Supplementary Information

The Civil Aviation Administration (CAA), which is the airworthiness authority for the United Kingdom (UK), recently notified the FAA that an unsafe condition may exist on Westland WG-30 series 100 and 100-60 helicopters. The CAA advises that when water gets into the blade sleeve it can cause bulging or swelling of a tie-bar that could result in failure of a tie-bar, loss of a main rotor blade, and subsequent loss of control of the helicopter.

Westland has issued Westland Helicopters Service Bulletin (SB) No. W30-62-34 and W30-62-35, both dated November 29, 1995, which specify procedures for conditional, dimensional, and radiographic inspections and replacement, if necessary, of the tie-bars. The actions specified in these service bulletins are intended to prevent loss of a main rotor blade due to bulging or swelling of a tie-bar, tie-bar failure, and subsequent loss of control of the helicopter. The CAA classified these service bulletins as mandatory and issued CAA ADs 010-11-95 and 011-11-95, both dated January 31, 1996, in order to assure the continued airworthiness of these helicopters in the UK.

These helicopter models are manufactured in the UK and are type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness agreement, the CAA has kept the FAA informed of the situation described above. The FAA has examined the findings of the CAA, reviewed all available information, and determined that AD action is necessary for products of this type design that are certificated for operation in the United States.

Since an unsafe condition has been identified that is likely to exist or develop on other Westland WG-30 series 100 and 100-60 helicopters of the same type design eligible for registration in the United States, this AD is being issued to preventloss of a main rotor blade due to failure of a tie-bar which could result in subsequent loss of control of the helicopter. This AD requires an initial visual inspection and replacement, if necessary, of the tie-bars and thereafter, at intervals not to exceed 220 hours TIS, replacement of each tie-bar with an airworthy tie-bar. The actions are required to be accomplished in accordance with the service bulletins described previously.

None of the Westland series 100 and 100-60 helicopters affected by this action are on the U.S. Register. All helicopters included in the applicability of this rule currently are operated by non-U.S. operators under foreign registry; therefore, they are not directly affected by this AD action. However, the FAA considers that this rule is necessary to ensure that the unsafe condition is addressed in the event that any of these subject helicopters are imported and placed in the U.S. Register in the future.

Should an affected helicopter be importedand placed on the U.S. Register in the future, it would require approximately 25 work hours for the visual inspection and 25 work hours, if necessary, for the replacement of the tie-bars, at an average labor rate of $60 per work hour. Required parts would cost $17,600 per helicopter. Based on these figures, the cost impact of this AD would be $20,600 per helicopter, assuming that the tie-bars are replaced.

Since this AD action does not affect any helicopter that is currently on the U.S. Register, it has no adverse economic and imposes no additional burden on any person. Therefore, notice and public procedures hereon are unnecessary and the amendment may be made effective in less than 30 days after publication in the Federal Register.

Comments Invited
Although this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interestedpersons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications should identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.

Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contactconcerned with the substance of this AD will be filed in the Rules Docket.

Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this rule must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket No. 97-SW-28-AD." The postcard will be date stamped and returned to the commenter.

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

The FAA has determined that notice and prior public comment are unnecessary in promulgating this regulation and therefore, it can be issued immediately to correct an unsafe condition in aircraft since none of these model helicopters are registered in the United States, and that it is not a "significant regulatory action" under Executive Order 12866. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."

List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part39) as follows:

PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.

39.13 [Amended]
2. Section 39.13 is amended by adding a new airworthiness directive to read as follows:

AD Assistant

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Contact Information

Mr. Shep Blackman, Aerospace Engineer, FAA, Rotorcraft Directorate, ASW-111, 2601 Meacham Blvd., Fort Worth, Texas, 76137, telephone (817) 222-5296, fax (817) 222-5961.

References
Federal Register: April 01, 1998 (Volume 63, Number 62)
--- - Part 39 [63 FR 15756 NO. 62 04/01/98]
Page 15756
FAA Documents