AD 98-06-39

Active

Shim Washers of Cockpit Door Tenons Inspection

Key Information
98-06-39
Active
April 06, 1998
Not specified
97-SW-66-AD
39-10418
Applicability
["Aircraft"]
["Rotorcraft"]
Airbus Helicopters
AS332C AS332L AS332L1 AS332L2
Summary

This amendment adopts a new airworthiness directive (AD) that is applicable to Eurocopter France Model AS 332C, L, L1, and L2 helicopters. This action requires determining the thickness of the shim washers, inspecting certain cockpit door hinge tenons (hinge tenons) for cracks, and if a crack is found, replacing the hinge tenon with an airworthy hinge tenon. This amendment is prompted by several reports of cracked hinge tenons due to improper shimming. The actions specified in this AD are intended to detect cracks in the hinge tenons due to unintended loading of the improperly shimmed tenons caused by closing the door, which may lead to separation of the door from the helicopter, impact with the main rotor or tail rotor system, and subsequent loss of control of the helicopter.

Action Required

Final rule; request for comments

Regulatory Text

98-06-39 EUROCOPTER FRANCE: Amendment 39-10418. Docket No. 97-SW-66-AD.
Applicability: Model AS 332C, L, L1, and L2 helicopters, certificated in any category.

NOTE 1: This AD applies to each helicopter identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For helicopters that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must use the authority provided in paragraph (b) to request approval from the FAA. This approval may address either no action, if the current configuration eliminates the unsafe condition, or different actions necessary to address the unsafe condition described in this AD. Such a request should include an assessment of the effect of the changed configuration on the unsafe condition addressed by this AD. In no case does the presence of any modification, alteration, or repair remove any helicopter from the applicability of this AD.

Compliance: Required as indicated, unless accomplished previously.

To detect cracks in the cockpit door hinge tenons (hinge tenons) due to unintended loading of the improperly shimmed tenons caused by closing the door, which may lead to separation of the door from the helicopter, impact with the main rotor or tail rotor system, and subsequent loss of control of the helicopter, accomplish the following:

(a) Within 50 hours time-in-service (TIS), inspect the thickness of the shim washers and perform the following in accordance with Eurocopter Service Bulletin No. 01.00.50, dated August 5, 1997:

(1) If the washers are equal to or less than 3 mm thick, perform the requirements of paragraph 2.B.1.1. and 2.B.2.

(2) If the washers are more than 3 mm thick and equal to or less than 3.5 mm thick, perform the requirement of paragraph 2.B.1.2. and 2.B.2.

(3) If the washers are more than 3.5 mm thick, perform a dye penetrant inspection for cracks on the hinge tenon as specified in paragraph 2.B.1.3.

(i) If a crack is found, before further flight, install an airworthy, zero hours TIS hinge tenon in accordance with the requirements of paragraph 2.B.1.3. and 2.B.2.

(ii) If the hinge tenon is determined to be airworthy and is reinstalled, remove and replace the reinstalled hinge tenon with an airworthy, zero hours TIS hinge tenon within 500 hours TIS, in accordance with paragraph 2.B.1.3. and 2.B.2.

(b) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Rotorcraft Standards Staff, Rotorcraft Directorate, FAA. Operators shall submit their requests through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, Rotorcraft Standards Staff.

NOTE 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Rotorcraft Standards Staff.

(c) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the helicopter to a location where the requirements of this AD can be accomplished.

(d) The inspections and replacement shall be done in accordance with Eurocopter Service Bulletin No. 01.00.50, dated August 5, 1997. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from American Eurocopter Corporation, 2701 Forum Drive, Grand Prairie, Texas 75053-4005, telephone (972) 641-3460, fax (972) 641-3527. Copies may be inspected at the FAA, Office of the Regional Counsel, Southwest Region, 2601 Meacham Blvd., Room 663, Fort Worth, Texas 76137; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

NOTE 3: The subject of this AD is addressed in Direction Generale De L'Aviation Civile (France) AD 97-108-006(AB)R1 and AD 97-109-061(AB)R1, both dated August 27, 1997.

(e) This amendment becomes effective on April 6, 1998.

Supplementary Information

The Direction Generale De L'Aviation Civile (DGAC), which is the airworthiness authority for France, recently notified the FAA that an unsafe condition may exist on Eurocopter France Model AS 332C, L, L1, and L2 helicopters. The DGAC advises that an inspection of the hinge tenons for cracks must be performed on helicopters that have washers of a certain thickness installed.

Eurocopter France has issued Eurocopter AS 332 Service Bulletin No. 01.00.50, dated August 5, 1997, which specifies an inspection of the hinge tenons for cracks on helicopters that have washers of a certain thickness installed. The DGAC classified this service bulletin as mandatory and issued AD 97-108-006(AB)R1 and AD 97-109-061(AB)R1, both dated April 23, 1997, in order to assure the continued airworthiness of these helicopters in France.

This helicopter model is manufactured in France and is type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness agreement, the DGAC has kept the FAA informed of the situation described above. The FAA has examined the findings of the DGAC, reviewed all available information, and determined that AD action is necessary for products of this type design that are certificated for operation in the United States.

Since an unsafe condition has been identified that is likely to exist or develop on other Eurocopter France Model AS 332C, L, L1, and L2 helicopters of the same type design registered in the United States, this AD is being issued to detect cracks in the hinge tenons due to unintended loading caused by improper shimming of the tenons upon closing the door, which may lead to separation of the door from the helicopter, impact with the main rotor or tail rotor system, and subsequent loss of control of the helicopter. The actions are required to be accomplished in accordance with the service bulletin described previously.

The short compliance time involved is required because the previously described critical unsafe condition can adversely affect the controllability of the helicopter. Therefore, since the hinge tenons must be inspected and replaced prior to further flight if a crack is found, this AD must be issued immediately.

Since a situation exists that requires the immediate adoption of this regulation, it is found that notice and opportunity for prior public comment hereon are impracticable, and that good cause exists for making this amendment effective in less than 30 days.

The FAA estimates that 4 helicopters of U.S. registry will be affected by this proposed AD, that it will take approximately 4 work hours to accomplish the inspection and installation (if needed), and that the average labor rate is $60 per work hour. Required parts will cost approximately $1,000 per helicopter. Based on thesefigures, the total cost impact of the proposed AD on U.S. operators is estimated to be $4,960.

Comments Invited
Although this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interested persons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications should identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.

Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket.

Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this rule must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket No. 97-SW-66-AD." The postcard will be date stamped and returned to the commenter.

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

The FAA has determined that this regulation is an emergency regulation that must be issued immediately to correct an unsafe condition in aircraft, and that it is not a "significant regulatory action" under Executive Order 12866. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES." List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation byreference, Safety.

Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.

39.13 [Amended]
2. Section 39.13 is amended by adding a new airworthiness directive to read as follows:

AD Assistant

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Contact Information

Mr. Mike Mathias, Aerospace Engineer, FAA, Rotorcraft
Directorate, Rotorcraft Standards Staff, 2601 Meacham Blvd., Fort Worth, Texas 76137, telephone
(817) 222-5123, fax (817) 222-5961.

References
Federal Register: March 20, 1998 (Volume 63, Number 54)
--- - Part 39 [63 FR 13510 NO. 54 03/20/98]
Page 13510
FAA Documents