AD 98-06-36

Active

Tail Gearbox Support Tripod Inspection

Key Information
98-06-36
Active
April 06, 1998
Not specified
97-SW-51-AD
39-10415
Applicability
["Aircraft"]
["Rotorcraft"]
Airbus Helicopters
SA341G SA342J
Summary

This amendment adopts a new airworthiness directive (AD) that is applicable to Eurocopter France Model SA341G and SA342J helicopters. This action requires inspecting the tail gearbox support tripod (support tripod) for cracks. This amendment is prompted by reports of cracks that were discovered during routine maintenance inspections. The actions specified in this AD are intended to detect cracks at the welds of the tail gearbox support tripod, which could cause failure of one or more of the tripod arms, subsequent separation of the tail gearbox, and loss of control of the helicopter.

Action Required

Final rule; request for comments

Regulatory Text

98-06-36 EUROCOPTER FRANCE: Amendment 39-10415. Docket No. 97-SW-51-AD.
Applicability: Eurocopter France Model SA341G and SA342J helicopters, with tail gearbox support tripods, part number (P/N) 341A23-1136-00, -01 or -02, installed, certificated in any category.

NOTE 1: This AD applies to each helicopter identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For helicopters that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must use the authority provided in paragraph (d) to request approval from the FAA. This approval may address either no action, if the current configuration eliminates the unsafe condition, or different actions necessary to address the unsafe condition described in this AD. Such a request should include an assessment of the effect of the changed configuration on the unsafe condition addressed by this AD. In no case does the presence of any modification, alteration, or repair remove any helicopter from the applicability of this AD.

Compliance: Required as indicated, unless accomplished previously.

To detect cracks at the welds of the tail gearbox support tripod, which could cause failure of one or more of the tripod arms, separation of the tail gearbox, and subsequent loss of control of the helicopter, accomplish the following:

(a) Before further flight, visually inspect the tail gearbox support tripod (support tripod), P/N 341A23-1136-00, -01 or -02, for cracks in accordance with the Accomplishment Instructions, paragraph 2(B)(1), of Eurocopter SA 341/342 Service Bulletin No. 05.32, dated July 17, 1997; thereafter, conduct this visual inspection prior to the first flight of each day, or at intervals not to exceed 10 hours time-in-service (TIS), whichever occurs first.

(1) If there is any doubt as to whether thereis a crack present, perform a dye-penetrant inspection in accordance with paragraph (2)(B)(1) of the service bulletin.

(2) If a crack is found, replace the support tripod with an airworthy support tripod.

NOTE 2: The FAA has requested the DGAC to contact the type certificate holder and solicit terminating action that would eliminate the recurring inspection requirement of this AD.

(b) Remove from service any support tripod, P/N 341A23-1136-00, -01, or -02, which has accumulated 9,000 or more hours TIS, and replace it with an airworthy support tripod.

(c) This AD revises the Limitation section of the maintenance manual by establishing a new retirement life for the support tripod, P/N 341A23-1136-00, -01, and -02, of 9,000 hours TIS.

(d) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Rotorcraft Standards Staff, Rotorcraft Directorate, FAA. Operators shall submit their requests through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, Rotorcraft Standards Staff.

NOTE 3: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Rotorcraft Standards Staff.

(e) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the helicopter to a location where the requirements of this AD can be accomplished.

(f) The inspections and replacement, if necessary, shall be done in accordance with Eurocopter SA 341/342 Service Bulletin No. 05.32, dated July 17, 1997. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from American Eurocopter Corporation, 2701 Forum Drive, Grand Prairie, Texas 75053-4005, telephone (972) 641-3460, fax (972) 641-3527. Copies may be inspected at the FAA, Office of the Regional Counsel, Southwest Region, 2601 Meacham Blvd., Room 663, Fort Worth, Texas; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

NOTE 4: The subject of this AD is addressed in Direction Generale De L'Aviation Civile (France) AD 97-144-038(B), dated July 2, 1997.

(g) This amendment becomes effective on April 6, 1998.

Supplementary Information

The Direction Generale De L'Aviation Civile (DGAC), which is the airworthiness authority for France, recently notified the FAA that an unsafe condition may exist on Eurocopter France Model SA341G and SA342J helicopters. The DGAC advises that cracks have been found in the welds of the support tripod, part number 341A23-1136-00 -01, or -02, and is mandating a visual inspection, and if the results of the visual inspection are inconclusive, a dye-penetrant inspection for cracks.

Eurocopter France has issued Eurocopter SA 341/342 Service Bulletin No. 05.32, dated July 17, 1997, which specifies visual inspections, and if there is any doubt about the results of the visual inspection, a dye-penetrant inspection, for cracks on the support tripod and replacement with an airworthy support tripod if a crack is found. The DGAC classified this service bulletin as mandatory and issued AD 97-144-038(B), dated July 2, 1997, in order to assure the continued airworthiness of these helicopters in France.

This helicopter model is manufactured in France and is type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness agreement, the DGAC has kept the FAA informed of the situation described above. The FAA has examined the findings of the DGAC, reviewed all available information, and determined that AD action is necessary for products of this type design that are certificated for operation in the United States.

Since an unsafe condition has been identified that is likely to exist or develop on other Eurocopter France Model SA341G and SA342J helicopters of the same type design registered in the United States, this AD is being issued to detect cracks at the welds of the tail gearbox support tripod, which could cause failure of one or more of the tripod arms, separationof the tail gearbox and subsequent loss of control of the helicopter. This AD requires, before further flight, and thereafter, prior to the first flight of each day, or at intervals not to exceed 10 hours time-in-service, whichever occurs first, visual inspections of the support tripod for cracks. If the visual inspections indicate potential cracks, a dye-penetrant inspection is required. If a crack is found, replacing the support tripod with an airworthy support tripod is required. The actions are required to be accomplished in accordance with the service bulletin described previously.

The short compliance time involved is required because the previously described critical unsafe condition can adversely affect the controllability of the helicopter. Therefore, the inspections for cracks are required prior to further flight, and this AD must be issued immediately.

The FAA estimates that 24 helicopters of U.S. registry would be affected by this AD, that it would take approximately one-half work hour to conduct the visual inspection and 9 work hours to replace the support tripod, and that the average labor rate is $60 per work hour. Required parts would cost approximately $203,304. Based on these figures, the total cost impact of this AD on U.S. operators is estimated to be $4,892,976, if the support tripod is replaced in all of the U.S. fleet.

Since a situation exists that requires the immediate adoption of this regulation, it is found that notice and opportunity for prior public comment hereon are impracticable, and that good cause exists for making this amendment effective in less than 30 days. Comments Invited

Although this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interested persons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications should identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.

Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket.

Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this rule must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket No. 97-SW-51-AD." The postcard will be date stamped and returned to the commenter.

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

The FAA has determined that this regulation is an emergency regulation that must be issued immediately to correct an unsafe condition in aircraft, and that it is not a "significant regulatory action" under Executive Order 12866. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."

List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.

39.13 [Amended]
2. Section 39.13 is amended by adding a new airworthiness directive to read as follows:

AD Assistant

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Contact Information

Mr. Shep Blackman, Aerospace Engineer, FAA,
Rotorcraft Directorate, Rotorcraft Standards Staff, 2601 Meacham Blvd., Fort Worth, Texas 76137,
telephone (817) 222-5296, fax (817) 222-5961.

References
Federal Register: March 20, 1998 (Volume 63, Number 54)
--- - Part 39 [63 FR 13512 NO. 54 03/20/98]
Page 13512
FAA Documents