AD 97-02-16

Active

Proximity Switch

Key Information
97-02-16
Active
March 04, 1997
Not specified
96-NM-156-AD
39-9901
Applicability
["Aircraft"]
["Large Airplane"]
The Boeing Company
737-300 Series 737-400 Series 737-500 Series
Summary

This amendment adopts a new airworthiness directive (AD), applicable to certain Boeing Model 737-300, -400, and -500 series airplanes, that requires modification of the system that detects a loss of tension in the cable controlling the flaps by removing the shim from behind the proximity switch and by trimming the switch bracket. This amendment is prompted by reports that the switch bracket can impair the movement of a pulley arm mechanism, ultimately preventing the detection system from operating. The actions specified by this AD are intended to prevent such impairment, which could result in movement of the flaps without action by the pilot, and ultimately cause reduced controllability of the airplane.

Action Required

Final rule

Regulatory Text

97-02-16 BOEING: Amendment 39-9901. Docket 96-NM-156-AD. \n\n\tApplicability: Model 737-300, -400 and -500 series airplanes having line production numbers 1001 through 2765, inclusive; certificated in any category. \n\n\tNOTE 1: This AD applies to each airplane identified in the preceding applicability provision, regardless of whether it has been otherwise modified, altered, or repaired in the area subject to the requirements of this AD. For airplanes that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (b) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it. \n\n\tCompliance: Required as indicated, unless accomplished previously. \n\n\tTo prevent movement of the flaps from their last set position without action by the pilot, which could reduce controllability of the airplane, accomplish the following: \n\n\t(a)\tWithin 18 months or 3,200 hours time-in-service after the effective date of this AD, whichever occurs first, remove the shim, if installed, from behind the proximity switch in the system which detects a loss of tension in the cable controlling the flaps; and trim the switch bracket; in accordance with Boeing Alert Service Bulletin 737-27A1199, dated June 20, 1996. \n\n\t(b)\tAn alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA, Transport Airplane Directorate. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, SeattleACO.\n\n\tNOTE 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Seattle ACO. \n\n\t(c)\tSpecial flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the airplane to a location where the requirements of this AD can be accomplished. \n\n\t(d)\tThe actions shall be done in accordance with Boeing Alert Service Bulletin 737-27A1199, dated June 20, 1996. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, Washington 98124-2207. Copies may be inspected at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC. \n\n\t(e)\tThis amendment becomes effective on March 4, 1997.

Supplementary Information

A proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an airworthiness directive (AD) that is applicable to certain Boeing Model 737-300, -400, and -500 series airplanes was published in the Federal Register on September 13, 1996 (61 FR 48435). That action proposed to require removal of the shim behind the proximity switch, if installed; and trimming of the bracket for the proximity switch. \n\n\tInterested persons have been afforded an opportunity to participate in the making of this amendment. Due consideration has been given to the comments received. \n\nRequest to Extend Compliance Time \n\n\tOne commenter requests that the compliance time for accomplishment of the modification be extended from the proposed "3,200 flight hours or 18 months" to "4,600 flight hours or 24 months," whichever occurs first after the effective date of the AD. The commenter states that the modification is time-consuming to perform, and the requested extension of the compliance time would allow affected operators to accomplish it during regularly scheduled maintenance ("C" check). \n\n\tThe FAA does not concur. In developing an appropriate compliance time for this action, the FAA considered not only the degree of urgency associated with addressing the subject unsafe condition, but the availability of required parts and the practical aspect of installing the required modification within an interval of time that parallels normal scheduled maintenance for the majority of affected operators. The FAA finds that the compliance time, as proposed, represents the average "C" check maintenance interval for the majority of affected operators. Additionally, the FAA does not consider the modification to be especially time-consuming, since it takes only 7 work hours per airplane to perform, and does not entail the need for special tools or parts. In light of these items, the FAA finds the proposed compliance time to be appropriate. However, under the provisions of paragraph (b) of the final rule, the FAA may approve requests for adjustments to the compliance time if data are submitted to substantiate that such an adjustment would provide an acceptable level of safety. \n\nRequest to Clarify Description of Required Actions \n\n\tOne commenter requests that the description of the requirement modification of the flap control cable failure detection system be clarified. The commenter points out that the shim to be removed is located behind the proximity switch, rather than behind the bracket for the proximity switch, as was stated in the proposal. Additionally, the commenter suggests that the required action would be clearer if stated as, "trimming of the switch bracket," rather than "trimming of the bracket of the proximity switch." \n\n\tThe FAA concurs that the commenter's suggested changes to the description of the required actions would make the AD clearer. The FAA has made those changes throughout this final rule in the appropriate places. \n\nConclusion \n\n\tAfter careful review of the available data, including the comments noted above, the FAA has determined that air safety and the public interest require the adoption of the rule with the changes previously described. The FAA has determined that these changes will neither increase the economic burden on any operator nor increase the scope of the AD. \n\nCost Impact \n\n\tThere are approximately 1,619 Model 737-300, -400, and -500 series airplanes of the affected design in the worldwide fleet. The FAA estimates that 685 airplanes of U.S. registry will be affected by this AD, that it will take approximately 7 work hours per airplane to accomplish the required actions, and that the average labor rate is $60 per work hour. Based on these figures, the cost impact of the AD on U.S. operators is estimated to be $287,700, or $420 per airplane. \n\n\tThe cost impact figure discussed above is based on assumptions that no operator has yet accomplished any of the requirements of this AD action, and that no operator would accomplish those actions in the future if this AD were not adopted. \n\nRegulatory Impact \n\n\tThe regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment. \n\n\tFor the reasons discussed above, I certify that this action (1) is not a "significant regulatory action" under Executive Order 12866; (2) is not a "significant rule" under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A final evaluation has been prepared for this action and it is contained in the Rules Docket. A copy of it may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."\n\n List of Subjects in 14 CFR Part 39 \n\n\tAir transportation, Aircraft, Aviation safety, Incorporation by reference, Safety. \n\nAdoption of the Amendment \n\n\tAccordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows: \n\nPART 39 - AIRWORTHINESS DIRECTIVES \n\n\t1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. § 39.13 - (Amended) \n\t2. Section 39.13 is amended by adding the following new airworthiness directive:

AD Assistant

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Contact Information

Ken Frey, Aerospace Engineer, Systems and Equipment Branch, ANM-130S, FAA, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington; telephone (206) 227-2673; fax (206) 227-1181.

References
(Federal Register: January 28, 1997 (Volume 62, Number 18))
--- - Part 39 (62 FR 3993 NO. 18 01/28/97)
(Page 3993)
FAA Documents