AD 94-09-06

Superseded

Blade Taper Bore

Key Information
94-09-06
Superseded
May 02, 1994
Not specified
94-ANE-15-AD
39-8894
Applicability
["Engine"]
Not specified
Hamilton Standard Division Hamilton Sundstrand
14RF-19 14RF-21 14RF-9 14SF- 5 14SF- 7 14SF-11 14SF-15 14SF-17 14SF-19 14SF-23 6/5500/F-1 6/5500/F-2
Summary

This amendment adopts a new airworthiness directive (AD) that is applicable to Hamilton Standard 14RF series, 14SF series, and Hamilton Standard/British Aerospace 6/5500/F series propellers. This action requires a one-time inspection for cracks in the propeller blade taper bore. This amendment is prompted by reports of two incidents where the incident aircraft lost a portion of a propeller blade inflight. The actions specified in this AD are intended to prevent loss of a propeller blade due to cracks initiating in the blade taper bore, that can result in possible aircraft damage, and possible loss of aircraft control.

Action Required

Final rule, request for comments.

Regulatory Text

94-09-06 Hamilton Standard: Amendment 39-8894. Docket 94-ANE-15.

Applicability: Hamilton Standard Models 14RF-9, 14RF-19, 14RF-21, and 14SF-5, 14SF-7, 14SF-11, 14SFL11, 14SF-15, 14SF-17, 14SF-19, and 14SF-23; and Hamilton Standard/British Aerospace 6/5500/F propellers installed on but not limited to Embraer EMB-120 and EMB 120-RT; SAAB-SCANIA SF 340B; Aerospatiale ATR42- 100, ATR42-300, ATR42-320, ATR72; DeHavilland DHC-8-100 series, DHC-8-300 Series; Construcciones Aeronauticas SA (CASA) CN-235 and CN-235-100; Canadair CL-215T and CL-415; and British Aerospace ATP airplanes.

Compliance: Required as indicated, unless accomplished previously.

To prevent loss of the propeller blade due to cracks initiating in the blade taper bore, that can result in possible aircraft damage, and possible loss of aircraft control, accomplish the following:

(a) Within 45 days after the effective date of this AD, perform an ultrasonic shear wave inspection for cracks in the bladetaper bore, in accordance with the following Hamilton Standard Service Bulletins as applicable:

14RF-21-61-A53, dated April 18, 1994;
14SF-61-A73, dated April 18, 1994;
14RF-19-61-A34, dated April 18, 1994;
14RF-9-61-A66, dated April 18, 1994;
6/5500/F-61-A27, dated April 18, 1994,

(b) Remove cracked propeller blades and replace with a serviceable blade prior to further flight.

(c) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Boston Aircraft Certification Office. The request should be forwarded through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Boston Aircraft Certification Office. NOTE: Information concerning the existence of approved alternative methods of compliance with this airworthiness directive, if any, may be obtained from the Boston Aircraft Certification Office.

(d) Specialflight permits may be issued in accordance with 14 CFR 21.197 and 21.199 to operate the aircraft to a location where the requirements of this AD can be accomplished.

(e) The inspection shall be done in accordance with the following Hamilton Standard service documents:

Document No.
Pages
Date
14RF-21-61-A53
Total pages: 19
19
April 18, 1994
14SF-61-A73
Total pages: 19
19
April 18, 1994
14RF-19-61-A34
Total pages: 19
19
April 18, 1994
14RF-9-61-A66
Total pages: 19
19
April 18, 1994
6/5500/F-61-A27
Total pages: 19
19
April 18, 1994

This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Hamilton Standard, One Hamilton Road, Windsor Locks, CT 06096- 1010. Copies may be inspected at the FAA, New England Region, Office of the Assistant Chief Counsel, 12 New England Executive Park, Burlington, MA; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

(f) This amendment becomes effective on May 2, 1994.

Supplementary Information

The Federal Aviation Administration (FAA) has received reports of two incidents where the incident aircraft lost a portion of a propeller blade inflight. Investigation revealed the presence of cracks initiating on the inside of the propeller blade taper bore that led to fracture of the propeller blade. In one incident, the fractured propeller blade penetrated the aircraft fuselage, entering a passenger seat and causing decompression. This condition, if not corrected, could result in loss of the propeller blade due to cracks initiating in the blade taper bore, that can result in possible aircraft damage, and possible loss of aircraft control.

The FAA has reviewed and approved the technical contents of Hamilton Standard Alert Service Bulletin (ASB) No. 14RF-9-61-A66, No. 14RF-19-61-A34, 14RF-21-61-A53, 14SF-61-A73 and 6/5500/F-61-A27, all dated April 18, 1994, that describe procedures for a ultrasonic shear wave inspection of the blade taper bore for cracks.

Since an unsafe condition has been identified that is likely to exist or develop on other propellers of the same type design, this airworthiness directive (AD) is being issued to prevent loss of the propeller blade due to cracks initiating in the blade taper bore, that can result in possible aircraft damage, and possible loss of aircraft control. This AD requires an ultrasonic shear wave inspection of the blade taper bore for cracks, and replacement, if necessary, with a serviceable propeller blade. Operators must perform this inspection within 45 days after the effective date of this AD. The FAA has determined that the affected propellers must be inspected in as short a time period as possible to provide an acceptable level of safety. In addition, the FAA has determined that 45 days provides that level of safety considering available logistical support and replacement propeller blades. The investigation into these failures continues, and the FAA may consider further rulemaking based on future findings. Propellers with cracks must be replaced prior to further flight. The actions are required to be accomplished in accordance with the ASB's described previously.

Since a situation exists that requires the immediate adoption of this regulation, it is found that notice and opportunity for prior public comment hereon are impracticable, and that good cause exists for making this amendment effective in less than 30 days.

Comments Invited

Although this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interested persons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications should identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.

Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket.

Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this notice must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket Number 94-ANE-15." The postcard will be date stamped and returned to the commenter.

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

The FAA has determined that this regulation is an emergency regulation that must be issued immediately to correct an unsafe condition in aircraft, and is not a "significant regulatory action" under Executive Order 12866. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.
Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends 14 CFR part 39 of the Federal Aviation Regulations as follows:

PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 106(g); and 14 CFR 11.89.

39.13 - [AMENDED]
2. Section 39.13 is amended by adding the following new airworthiness directive:

AD Assistant

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Related ADs
95-05-03 Replaced by the above
Contact Information

Frank Walsh, Aerospace Engineer, Boston Aircraft Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803-5299; telephone (617) 238-7158, fax (617) 238-7199.

References
Federal Register: April 22, 1994 (Volume 59, Number 78)
--- - Part 39 [59 FR 19127 NO. 78 04/22/94]
Page 19127
FAA Documents