AD 94-01-14

Active

AFM Changes - Engine Oil

Key Information
94-01-14
Active
January 28, 1994
Not specified
93-NM-215-AD
39-8796
Applicability
["Aircraft"]
["Large Airplane"]
Bombardier Inc.
CL-600-2B19 (Regional Jet Series 100)
Summary

This amendment adopts a new airworthiness directive (AD) that is applicable to certain Canadair Model CL-600-2B19 (Regional Jet) series airplanes. This action revises the FAA-approved Airplane Flight Manual (AFM) to require that both integrated drive generators (IDG) be operational for dispatch. This AD also requires repetitive inspections of the IDG oil level, and replenishing with oil, if necessary; and, for certain airplanes, an inspection of the oil level, and replacement of the IDG with a serviceable unit. This AD also specifies an optional terminating action for the repetitive inspections and AFM revision. This amendment is prompted by reports of failures of the IDG constant speed drive (CSD) on Canadair Model CL-600-2B19 series airplanes. The actions specified in this AD are intended to prevent loss of engine oil and subsequent engine shutdown during flight.

Action Required

Final rule; request for comments.

Regulatory Text

94-01-14 CANADAIR LIMITED: Amendment 39-8796. Docket 93-NM-215-AD.

Applicability: Model CL-600-2B19 (Regional Jet) series airplanes, serial numbers 7003 through 7028 inclusive, certificated in any category.

Compliance: Required as indicated, unless accomplished previously.

To prevent loss of engine oil and subsequent engine shutdown during flight, accomplish the following:

(a) Within 14 days after the effective date of this AD, add the following to the Limitations Section of the FAA-approved Airplane Flight Manual (AFM). This may be accomplished by inserting a copy of this AD in the AFM. This AFM revision may be removed from the AFM if the optional terminating action specified in paragraph (d) of this AD is accomplished.

"Both integrated drive generators must be operational for dispatch. NOTE: This overrides the current applicable Master Minimum Equipment List (MMEL) requirement."

(b) For airplanes on which the IDG has been disconnected during flight: Prior to further flight, inspect the integrated drive generator (IDG) oil level in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-015, Revision 'A,' dated December 1, 1993.

(1) If the oil level is on or below the "ADD" mark, prior to further flight, replace the IDG with a serviceable unit in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-015, Revision 'A,' dated December 1, 1993, or modify the IDG in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-016, Revision 'A,' dated December 3, 1993.

(2) If the oil level is above the "ADD" mark, replace the IDG with a serviceable unit in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24- 015, Revision 'A,' dated December 1, 1993, or modify the IDG in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-016, Revision 'A,' dated December 3, 1993. The action shall be accomplished prior to further flight, except that a special flight permit may be issued in accordance with FAR 21.197 and 21.199 to operate the airplane to a location in order to comply with the requirements of this paragraph, provided that the IDG remains disconnected.

(c) Within 14 days after the effective date of this AD, inspect the IDG oil level in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-015, Revision 'A,' dated December 1, 1993. If the oil level is on or below the "ADD" mark, prior to further flight, replenish with oil in accordance with the service bulletin. Repeat the inspection thereafter at intervals not to exceed 30 hours time-in-service.

(d) Modification of the IDG in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-016, Revision 'A,' dated December 3, 1993, constitutes terminating action for the requirements of this AD. If this modification is accomplished, the AFM revision required by paragraph (a) of this AD shall be removed from the AFM.(e) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, New York Aircraft Certification Office (ACO), ANE-170, FAA, Engine and Propeller Directorate. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, New York ACO.

NOTE: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the New York ACO.

(f) Special flight permits may be issued in accordance with FAR 21.197 and 21.199 to operate the airplane to a location where the requirements of this AD can be accomplished.

(g) The actions shall be done in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-015, Revision 'A,' dated December 1, 1993, and Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-016, Revision 'A,' dated December 3, 1993. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR Part 51. Copies may be obtained from Bombardier, Inc., Bombardier Regional Aircraft Division, Garratt Boulevard, Downsview, Ontario M3K 1Y5, Canada. Copies may be inspected at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the FAA, Engine and Propeller Directorate, New York Aircraft Certification Office, 181 South Franklin Avenue, Valley Stream, New York; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

(h) This amendment becomes effective on January 28, 1994.

Supplementary Information

Transport Canada Aviation, which is the airworthiness authority for Canada, recently notified the FAA that an unsafe condition may exist on certain Canadair Model CL-600-2B19 (Regional Jet) series airplanes. Transport Canada Aviation advises that there have been four reports of failures of the integrated drive generator (IDG) constant speed drive (CSD) on Canadair Model CL-600-2B19 series airplanes. One of these incidents resulted in engine shutdown during flight. Investigation revealed that the retaining ring, which restrains the CSD input shaft bearing, can become unseated from its positional groove on the input shaft. This condition could result in loss of IDG oil and subsequent disconnection of the IDG. In addition, the input shaft could move abnormally, which could cause damage to the engine seal. This condition, if not corrected, could result in loss of engine oil and subsequent engine shutdown during flight.

Bombardier Inc. has issued Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-015, Revision 'A,' dated December 1, 1993, that describes procedures for repetitive inspections of the IDG oil level, and replenishing with oil, if necessary. For airplanes on which the IDG has been disconnected during flight, the alert service bulletin describes procedures for inspecting the oil level, and replacement of the IDG with a serviceable unit.

The alert service bulletin also references Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-016, Revision 'A,' dated December 3, 1993, which describes procedures for accomplishment of a modification that would terminate the repetitive inspections and AFM revision. The modification involves installing a new bearing retainer and new input shaft bearings in the CSD units. Accomplishment of this modification will eliminate the loss of IDG oil and engine oil.

Transport Canada Aviation classified these alert service bulletins as mandatory and issued Canadian Airworthiness Directive CF-93-29, dated December 3, 1993, in order to assure the continued airworthiness of these airplanes in Canada.

This airplane model is manufactured in Canada and is type certificated for operation in the United States under the provisions of Section 21.29 of the Federal Aviation Regulations and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness agreement, Transport Canada Aviation has kept the FAA informed of the situation described above. The FAA has examined the findings of Transport Canada Aviation, reviewed all available information, and determined that AD action is necessary for products of this type design that are certificated for operation in the United States.

Since an unsafe condition has been identified that is likely to exist or develop on other airplanes of the same type design registered in the United States, this AD is being issued to prevent loss of engine oil and subsequent engine shutdown during flight.This AD revises the Limitations Section of the FAA-approved Airplane Flight Manual (AFM) to require that both IDG's be operational for dispatch. This AD also requires repetitive inspections of the IDG oil level, and replenishing with oil, if necessary. Additionally, for airplanes on which the IDG has been disconnected during flight, this AD requires replacement of the IDG with a serviceable unit. The inspections and replacement are required to be accomplished in accordance with Canadair Regional Jet Alert Service Bulletin S.B.A601R-24-015, described previously.

In addition, this AD provides an optional terminating modification, which, if accomplished, would terminate the repetitive oil level inspections and the AFM revision.

This is considered to be interim action. The FAA is considering further rulemaking action to require accomplishment of the optional terminating modification specified in this AD. However, the proposed compliance time for the modification is sufficiently long so that notice and opportunity for public comment would not be impracticable.

Since a situation exists that requires the immediate adoption of this regulation, it is found that notice and opportunity for prior public comment hereon are impracticable, and that good cause exists for making this amendment effective in less than 30 days.

Comments Invited
Although this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interested persons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications shall identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.

Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket.

Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this notice must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket Number 93-NM-215-AD." The postcard will be date stamped and returned to the commenter.

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

The FAA has determined that this regulation is an emergency regulation that must be issued immediately to correct an unsafe condition in aircraft, and is not a "significant regulatory action" under Executive Order 12866. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."

List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal
Aviation Administration amends 14 CFR part 39 of the Federal Aviation Regulations as follows:

PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 106(g); and 14 CFR 11.89.

39.13 - [Amended]
2. Section 39.13 is amended by adding the following new airworthiness directive:

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Contact Information

Peter Cuneo, Electrical Engineer, Systems and Equipment Branch, ANE-173, FAA, Engine and Propeller Directorate, New York Aircraft Certification Office, 181 South Franklin Avenue, Room 202, Valley Stream, New York 11581; telephone (516) 791-6427; fax (516) 791-9024.

References
This information is not available.
--- - Part 39 [59 FR 1913 NO. 9 01/13/94]
FAA Documents