56-06-02 PRATT & WHITNEY: Applies to All Models Engines.
Compliance required as indicated.
As a result of engine fire reported due to cylinder failure as a result of stud failures, the following must be accomplished to reduce cylinder and stud failures:
A. If a cylinder flange attaching stud fails during engine operation, the adjacent studs may be subjected to severe overstress. The same is true if an attaching nut becomes loosened to the extent that there is clearance between the nut and the cylinder flange. If more than two adjacent studs have broken, or the nuts have become loose, there is a probability that the cylinder flange has been overstressed.
B. If, during line inspection or at engine teardown prior to overhaul, a nut is found to be loose or there has been failure of a stud, replace that stud and the two adjacent studs.
C. If more than two adjacent studs have failed or if more than two adjacent nuts are known to have been loose during engine operation, the cylinder should be scraped or rebarreled and all the studs on the cylinder mounting pad replaced.
D. If only two adjacent studs have failed or two adjacent nuts have been found loose, the cylinder should be replaced, but it need not be scrapped provided that the nuts adjacent to the failed studs or loose nuts are found to be at least to minimum torque and that the cylinder flange has not become distorted more than 0.003 inch; also, that the flange and area above the flange are magnafluxed and show no crack indicators. If the bottom of the cylinder flange is not perfectly flat, but is not distorted more than 0.003 inch, it should be lapped flat before reinstallation. Before a replacement cylinder is installed, the crankcase studs immediately adjacent to the two broken or loose ones should be replaced.
E. During cylinder installation, securely tighten the cylinder flange attaching nuts.
(P&W Service Bulletin No. 1000 describes approved methods and torques.)(This subject is also covered in P&W Alert Bulletin No. 42 entitled "Cylinder Attachment Inspection and Maintenance".)