AD 96-12-01

Active

Power & Condition Control Flexible Cables

Key Information
96-12-01
Active
July 10, 1996
Not specified
95-NM-133-AD
39-9643
Applicability
["Aircraft"]
["Large Airplane"]
BAE Systems (Operations) Limited
Jetstream Model 4101
Summary

This amendment adopts a new airworthiness directive (AD), applicable to certain Jetstream Model 4101 airplanes, that requires replacement of the flexible cables of the power and condition controls of the engines with new flexible cables. This amendment also requires installation of protective tape on the outside case of these flexible cables, and reidentification of the cables. This amendment is prompted by reports of stiff operation of the power and condition controls of the engines due to heat damage to and moisture contamination of the flexible cable. The actions specified by this AD are intended to prevent heat damage and moisture contamination to the flexible cable, which could result in stiff operation of the power and condition controls and subsequent reduced engine control.

Action Required

Final rule.

Regulatory Text

96-12-01 JETSTREAM AIRCRAFT LIMITED: Amendment 39-9643. Docket 95-NM-133-AD.

Applicability: Model 4101 airplanes on which Jetstream Modification JM41478 or JM41485A has not been installed, certificated in any category.

NOTE 1: This AD applies to each airplane identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For airplanes that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (b) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.

Compliance: Required as indicated, unless accomplished previously.

To prevent heat damage and moisture contamination to the flexible cable, which could result in stiff operation of the power and condition controls and subsequent reduced engine control, accomplish the following:

(a) Within 6 months after the effective date of this AD, accomplish the requirements of paragraphs (a)(1) and (a)(2) of this AD, in accordance with Jetstream Service Bulletin J41-76-013, dated May 5, 1995. Both requirements must be accomplished at the same time.

(1) Replace the flexible cables of power and condition controls of the left and right engines with new flexible cables, in accordance with paragraphs 2.B. and 2.C. of the Accomplishment Instructions of the service bulletin; and

(2) Install protective tape on the outside case of the new flexible cables of the power and condition controls of the left and right engines; and reidentify the assembly number of the cable; in accordance with paragraph 2.D. of the Accomplishment Instructions of the service bulletin.

(b) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Standardization Branch, ANM-113, FAA, Transport Airplane Directorate. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Standardization Branch, ANM-113.

NOTE 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Standardization Branch, ANM-113.

(c) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the airplane to a location where the requirements of this AD can be accomplished.

(d) The replacement, installation, and reidentification shall be done in accordance with Jetstream ServiceBulletin J41-76-013, dated May 5, 1995. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Jetstream Aircraft, Inc., P.O. Box 16029, Dulles International Airport, Washington, DC 20041-6029. Copies may be inspected at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

(e) This amendment becomes effective on July 10, 1996.

Supplementary Information

A proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an airworthiness directive (AD) that is applicable to certain Jetstream Model 4101 airplanes was published in the Federal Register on December 19, 1995 (60 FR 65258). That action proposed to require replacement of the flexible cables of power and condition controls of the engines with new flexible cables. The action also proposed to require installation of protective tape on the outside case of the new flexible cables of the power and condition controls of the engines, and reidentification of the assembly number of the cable.

Interested persons have been afforded an opportunity to participate in the making of this amendment. Due consideration has been given to the comments received.

Request to Provide Additional Terminating Action

One commenter requests that the FAA revise the proposal to require the accomplishment of the actions described in Jetstream Service Bulletin J41-76-013 () (Modification JM41485A), as interim action only. The commenter states that the flexible cables associated with the proposed action have a life limit of 6,000 hours time-in-service, and have not demonstrated reliability warranting an escalation of this limit. Instead, the commenter requests that the proposal be revised to include a requirement to accomplish the actions described in Jetstream Service Bulletin SB J41-76-014 () (Modification JM41478), as the terminating action. The new improved flexible cable, which is associated with Modification JM41478, holds the promise of eventually qualifying for an escalation of its life limit to 12,000 hours time-in-service.

The FAA does not concur with the commenter's request to revise the AD. The FAA has determined that accomplishment of the procedures specified in Jetstream Service Bulletin J41-76-013, as proposed, adequately addresses the identified unsafe condition by preventing heat damage and moisture contamination to the flexible cables.

The FAA recognizes that some operators previously may have elected to accomplish Modification JM41478, which the FAA considers to addresses the identified unsafe condition adequately as well. However, the FAA points out that this AD is applicable only to Model 4101 airplanes on which Modification JM41478 or JM41485A has not been installed. Therefore, those airplanes are not subject to the requirements of this AD.

Request to Require Marking of Part Numbers

This commenter also requests that the FAA revise the proposal to require marking part numbers on the two types of engine control cables (Modifications JM414485A and JM41478) after installation of the cables. The commenter states that routing during installation of the cables requires removal of all identification bands, making verification in the absence of good recordkeeping virtually impossible.

The FAA does not consider a revision to be necessary. The FAA points out that paragraph (a)(2) of the final rule already requires reidentification of the assembly number of the cable. Since this AD does not require Modification JM41478, as stated previously, the FAA finds that including a requirement for such a marking need not be specified in this final rule.

Request to Revise Cost Impact Information

This same commenter asserts that the cost estimate presented in the preamble of the proposal was incorrect. The commenter notes that the FAA estimates that 25 airplanes of U.S. registry would be affected by this proposed AD; however, the commenter states that it currently operates 25 airplanes of U.S. registry, and knows that there are additional U.S. operators.

In addition, the commenter states that the required modification would necessitate 39 work hours, rather than the 11 work hours specified in the proposal.

After considering the data presented by the commenter, the FAA concurs that the number of U.S.-registered airplanes affected by the AD, and the number of necessary work hours, are higher than approximated previously. The FAA has revised the cost impact information, below, accordingly.

Conclusion

After careful review of the available data, including the comments noted above, the FAA has determined that air safety and the public interest require the adoption of the rule, with the changes to the cost impact information described previously. The FAA has determined that these changes will neither significantly increase the economic burden on any operator nor increase the scope of the AD.

Cost Impact

The FAA estimates that 44 airplanes of U.S. registry will be affected by this AD, that it will take approximately 39 work hours per airplane to accomplish the required actions, and that the average labor rate is $60 per work hour. Required parts will be supplied by the manufacturer at no cost to the operators. Based on these figures, the cost impact of the AD on U.S. operators is estimated to be $102,960, or $2,340 per airplane.

The cost impact figure discussed above is based on assumptions that no operator has yet accomplished any of the requirements of this AD action, and that no operator would accomplish those actions in the future if this AD were not adopted.

Regulatory Impact

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

For the reasons discussed above, I certify that this action (1) is not a "significant regulatory action" under Executive Order 12866; (2) is not a "significant rule" under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A final evaluation has been prepared for this action and it is contained in the Rules Docket. A copy of it may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:
PART 39 - AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
39.13 - [Amended]

2. Section 39.13 is amended by adding the following new airworthiness directive:

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Contact Information

William Schroeder, Aerospace Engineer, Standardization Branch, ANM-113, FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (206) 227-2148; fax (206) 227-1149.

References
This information is not available.
--- - Part 39 [61 FR 28498 NO. 109 06/05/96]
FAA Documents