AD 95-12-22

Active

Thrust Reverser Cowls

Key Information
95-12-22
Active
June 29, 1995
Not specified
95-NM-61-AD
39-9274
Applicability
["Aircraft"]
["Large Airplane"]
Airbus
A340-211 A340-212 A340-311 A340-312
Summary

This amendment adopts a new airworthiness directive (AD), applicable to certain Airbus Model A340 series airplanes. This action requires installation of a reinforcement modification on the structure of the left- and right-hand cowls of the thrust reversers. This amendment is prompted by the results of a full-scale fatigue test, conducted by the manufacturer, which indicated that fatigue cracks can occur between the 3 and 9 o'clock thrust reverser beams and the forward frame/"J"-ring. The actions specified in this AD are intended to prevent loss of the use of the thrust reversers as a result of the problems associated with fatigue cracking in their cowling structure.

Action Required

Final rule; request for comments.

Regulatory Text

95-12-22 AIRBUS INDUSTRIE: Amendment 39-9274. Docket 95-NM-61-AD.

Applicability: Model A340-211, -212, -311, AND -312 series airplanes; as listed in Airbus Service Bulletin A340-78-4002, Revision 2, dated October 14, 1994; on which Modification No. 42445 has not been installed; certificated in any category.

NOTE 1: This AD applies to each airplane identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For airplanes that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must use the authority provided in paragraph (c) to request approval from the FAA. This approval may address either no action, if the current configuration eliminates the unsafe condition; or different actions necessary to address the unsafe condition described in this AD. Such a request should include an assessment of the effect of the changed configuration on the unsafe condition addressed by this AD. In no case does the presence of any modification, alteration, or repair remove any airplane from the applicability of this AD.

Compliance: Required as indicated, unless accomplished previously.

To prevent loss of the use of the thrust reversers as a result of the problems associated with fatigue cracking in their cowling structure, accomplish the following:

(a) Except as required by paragraph (b) of this AD: Prior to the accumulation of 4,000 total flight cycles or within 48 months after the effective date of this AD, which ever occurs later, install the reinforcement modification on the structure of the left- and right-hand thrust reverser cowls in accordance with Airbus Service Bulletin A340-78-4002, Revision 2, dated October 14, 1994.

(b) This paragraph applies to the right-hand cowl of the thrust reverser installed on the affected airplane having manufacturer's serial number (MSN) 011: Prior to the accumulation of 900 total flight cycles or within 12 months after the effective date of this AD, whichever occurs later, install the reinforcement modification on the structure of the right-hand cowl of the thrust reverser unit, serial number 3062, in accordance with Airbus Service Bulletin A340-78- 4002, Revision 2, dated October 14, 1994.

(c) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Standardization Branch, ANM-113, FAA, Transport Airplane Directorate. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Standardization Branch, ANM-113.

NOTE 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Standardization Branch, ANM-113.

(d) Special flightpermits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the airplane to a location where the requirements of this AD can be accomplished.

(e) The installation of the modification shall be done in accordance with Airbus Service Bulletin A340-78-4002, Revision 2, dated October 14, 1994. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Airbus Industrie, 1 Rond Point Maurice Bellonte, 31707 Blagnac Cedex, France. Copies may be inspected at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

(f) This amendment becomes effective on June 29, 1995.

Supplementary Information

The Direction G n rale de l'Aviation Civile (DGAC), which is the airworthiness authority for France, recently notified the FAA that an unsafe condition may exist on certain Airbus Model A340-211, -212, -311, and -312 series airplanes. The DGAC advises that results of a full-scale fatigue test, which was conducted by Airbus Industrie, indicate that fatigue cracking can occur between the 3 and 9 o'clock thrust reverser beams and the forward frame/"J"-ring in the thrust reversers' cowling structure. This condition, if not corrected, could result in loss of the use of the thrust reversers as a result of the problems associated with fatigue cracking in their cowling structure.

Airbus Industrie has issued Service Bulletin A340-78-4002, Revision 2, dated October 14, 1994, which describes procedures for installing a reinforcement modification on the structure of the left- and right-hand cowls of the thrust reversers. This modification consists of the installation of modified fittings between the forward frame and the 3 and 9 o'clock thrust reverser beams, and between the 3 and 9 o'clock beams and the internal fixed structure of the thrust reverser. This modification is intended to improve the load transfer between the 3 and 9 o'clock thrust reverser beams and the forward frame/"J"-ring. The DGAC classified this service bulletin as mandatory and issued French Airworthiness Directive (CN) 94-055-006(B)(R1), dated April 13, 1994, in order to assure the continued airworthiness of these airplanes in France.

This airplane model is manufactured in France and is type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.19) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness agreement, the DGAC has kept the FAA informed of the situation described above. The FAA has examined the findings of the DGAC, reviewed all available information, and determined that AD action is necessary for products of this type design that are certificated for operation in the United States.

Since an unsafe condition has been identified that is likely to exist or develop on other airplanes of the same type design, this AD is being issued to prevent loss of the use of the thrust reversers as a result of the problems associated with fatigue cracking in their cowling structure. This AD requires installation of a reinforcement modification on the structure of the left- and right-hand cowls of the thrust reversers. The actions are required to be accomplished in accordance with the service bulletin described previously.

The modification of the right-hand cowl of the thrust reverser unit having serial number 3062, which is installed on the affected airplane having manufacturer's serial number (MSN) 011, is required at an interval sooner than the modification of the other cowls. That particular cowl section is required to be modified at 900 landings, whereas, the other cowl sections are required to be modified at 4,000 landings. This difference in these compliance times is due to the fact that the right-hand thrust reverser cowl section having serial number 3062 has an established life-limit of 900 cycles. In order to maintain the structural integrity of that part, it is necessary that it be modified before its currently-established life-limit is attained.

There currently are no Model A340-211, -212, -311, or -312 series airplanes on the U.S. Register. All airplanes included in the applicability of this rule currently are operated by non-U.S. operators under foreign registry; therefore, they are not directly affected by this AD action. However, the FAA considers that this rule is necessary to ensure that the unsafe condition is addressed in the event that any of these subject airplanes are imported and placed on the U.S. Register in the future.

Should an affected airplane be imported and placed on the U.S. Register in the future, it would require approximately 92 work hours to accomplish the required actions, at an average labor charge of $60 per work hour. Required parts would be provided by the manufacturer at no cost to operators. Based on these figures, the total cost impact of this AD would be $5,520 per airplane.

Since this AD action does not affect any airplane that is currently on the U.S. register, it has no adverse economic impact and imposes no additional burden on any person. Therefore, notice and public procedures hereon are unnecessary and the amendment may be made effective in less than 30 days after publication in the Federal Register.

Comments Invited

Although this action is in the form of a final rule and was not preceded by notice and opportunity for public comment, comments are invited on this rule. Interested persons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications shall identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.

Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket.

Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this rule must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket Number 95-NM-61-AD." The postcard will be date stamped and returned to the commenter.

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

For the reasons discussed above, I certify that this action (1) is not a "significant regulatory action" under Executive Order 12866; (2) is not a "significant rule" under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A final evaluation has been prepared for this action and it is contained in the Rules Docket. A copy of it may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."
List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.
Adoption of the Amendment

Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 106(g); and 14 CFR 11.89.
39.13 - [Amended]
2. Section 39.13 is amended by adding the following new airworthiness directive:

AD Assistant

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Contact Information

Stephen Slotte, Aerospace Engineer, Standardization Branch, ANM-113, FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (206) 227-2797; fax (206) 227-1320.

References
This information is not available.
--- - Part 39 [60 FR 31232 6/14/95]
FAA Documents