AD 96-06-12

Active

Inspect Tail Rotor Blade & Abrasion Strip

Key Information
96-06-12
Active
May 29, 1996
Not specified
96-SW-01-AD
39-9616
Applicability
["Aircraft"]
["Rotorcraft"]
Scotts-Bell 47 Inc
47B 47B3 47D 47D1 47G 47G-2 47G-2A 47G-2A-1 47G-3 47G-3B 47G-3B-1 47G-3B-2 47G-3B-2A 47G-4 47G-4A 47G-5 47G-5A 47H-1 47J 47J-2 47J-2A 47K
Summary

This document publishes in the Federal Register an amendment adopting Airworthiness Directive (AD) 96-06-12 which was sent previously to all known U.S. owners and operators of Bell Helicopter Textron, Inc. (Bell) Model 47B, 47B-3, 47D, 47D-1, 47G, 47G-2, 47G-2A, 47G-2A-1, 47G-3, 47G-3B, 47G-3B-1, 47G-3B-2, 47G-3B-2A, 47G-4, 47G-4A, 47G-5, 47G-5A, 47H-1, 47J, 47J-2, 47J-2A, and 47-K helicopters by individual letters. This AD requires a visual inspection of each tail rotor blade (blade) tip, abrasion strip, blade skin, and blade butt for corrosion or delamination. This amendment is prompted by reports that a number of Model 47 helicopter blades were manufactured using a clad aluminum alloy material instead of a bare aluminum alloy material. The actions specified by this AD are intended to prevent premature delamination or separation of the blade tip block or the abrasion strip, which could lead to failure of the blade and subsequent loss of control of the helicopter.

Action Required

Final rule; request for comments

Regulatory Text

96-06-12 BELL HELICOPTER TEXTRON, INC. : Amendment 39-9616. Docket No. 96-SW-01-AD.
Applicability: Model 47B, 47B-3, 47D, 47D-1, 47G, 47G-2, 47G-2A, 47G-2A-1, 47G-3, 47G-3B, 47G-3B-1, 47G-3B-2, 47G-3B-2A, 47G-4, 47G-4A, 47G-5, 47G-5A, 47H-1, 47J, 47J-2, 47J-2A, and 47-K helicopters, with tail rotor blade assembly, part number (P/N) 047-642-117-105, serial numbers (S/N) A-1943 through A-2068, installed, certificated in any category.

NOTE 1: This AD applies to each helicopter identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For helicopters that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must use the authority provided in paragraph (f) to request approval from the FAA. This approval may address either no action, if the current configuration eliminates the unsafecondition, or different actions necessary to address the unsafe condition described in this AD. Such a request should include an assessment of the effect of the changed configuration on the unsafe condition addressed by this AD. In no case does the presence of any modification, alteration, or repair remove any helicopter from the applicability of this AD.

Compliance: Required as indicated, unless accomplished previously.

To prevent premature delamination or separation of the tail rotor blade (blade) tip block or the abrasion strip, which could lead to failure of the blade and subsequent loss of control of the helicopter, accomplish the following:

(a) Prior to the first flight of each day, visually inspect each blade tip, abrasion strip, blade skin and blade butt as follows:

(1) Inspect each blade tip for corrosion or delamination adjacent to the abrasion strip and tip block.

(2) Inspect each abrasion strip for corrosion or delamination, paying particular attention to the abrasion strip leading edge.

(3) Inspect each blade skin for corrosion, paying particular attention to any areas of paint cracking or damage. Inspect all bonded joints for corrosion or delamination.

(4) Inspect each blade butt around the bearings for corrosion or delamination.

(b) Thereafter, conduct the visual inspections specified in paragraph (a) of this AD at intervals not to exceed 10 hours time-in-service.

(c) If the inspections required by paragraphs (a) and (b) of this AD reveal any corrosion or delamination, replace the blade with an airworthy blade before further flight.

(d) Installation of any airworthy tail rotor blade assembly which has been FAA-approved for the particular Model 47 helicopter, except for P/N 047-642-117-105 with S/N A-1943 through A-2068, constitutesa terminating action for the requirements of this AD.

(e) Installation of tail rotor blade assembly, P/N 047-642-117-105M, including those with S/N A-1943 through A-2068, constitutes a terminating action for the requirements of this AD.

NOTE 2: Bell Helicopter Textron Alert Service Bulletin No. 47-96-21, dated January 29, 1996, pertains to this AD.

(f) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Rotorcraft Certification Office, Rotorcraft Directorate. Operators shall submit their requests through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, Rotorcraft Certification Office.

NOTE 3: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Rotorcraft Certification Office.

(g)Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the helicopter to a location where the requirements of this AD can be accomplished.

(h) This amendment becomes effective on May 29, 1996, to all persons except those persons to whom it was made immediately effective by Priority Letter AD 96-06-12, issued March 13, 1996, which contained the requirements of this amendment.

Supplementary Information

On March 13, 1996, the FAA issued priority letter AD 96-06-12, applicable to Bell Model 47B, 47B-3, 47D, 47D-1, 47G, 47G-2, 47G-2A, 47G-2A-1, 47G-3, 47G-3B, 47G-3B-1, 47G-3B-2, 47G-3B-2A, 47G-4, 47G-4A, 47G-5, 47G-5A, 47H-1, 47J, 47J-2, 47J-2A, and 47-K helicopters, which requires, prior to the first flight of each day, and at intervals not to exceed 10 hours time-in-service (TIS) if the helicopter is operated for more than 10 hours in any one day, a visual inspection of each blade tip, abrasion strip, blade skin, and blade butt for corrosion or delamination. That action was prompted by reports that a number of Model 47 helicopter blades were manufactured using a clad aluminum alloy material instead of a bare aluminum alloy material. The shear and peel strength of bonded clad aluminum alloy is less than the shear and peel strength of bonded bare aluminum alloy. This condition, if not corrected, could result in premature delamination or separation of the blade tip block or the abrasion strip, which could lead to failure of the blade and subsequent loss of control of the helicopter.

Since the unsafe condition described is likely to exist or develop on other Bell Model 47B, 47B-3, 47D, 47D-1, 47G, 47G-2, 47G-2A, 47G-2A-1, 47G-3, 47G-3B, 47G-3B-1, 47G-3B-2, 47G-3B-2A, 47G-4, 47G-4A, 47G-5, 47G-5A, 47H-1, 47J, 47J-2, 47J-2A, and 47-K helicopters of the same type design, the FAA issued priority letter AD 96-06-12 to prevent premature delamination or separation of the blade tip block or the abrasion strip, which could lead to failure of the blade and subsequent loss of control of the helicopter. The AD requires, prior to the first flight of each day, and at intervals not to exceed 10 hours TIS, if the helicopter is operated for more than 10 hours in any one day, a visual inspection of each blade tip, abrasion strip, blade skin, and blade butt for corrosion or delamination. If any of the inspections reveal corrosion or delamination,removal of the blades and replacement with airworthy blades is required.

Since it was found that immediate corrective action was required, notice and opportunity for prior public comment thereon were impracticable and contrary to the public interest, and good cause existed to make the AD effective immediately by individual letters issued on March 13, 1996 to all known U.S. owners and operators of Bell Model 47B, 47B-3, 47D, 47D-1, 47G, 47G-2, 47G-2A, 47G-2A-1, 47G-3, 47G-3B, 47G-3B-1, 47G-3B-2, 47G-3B-2A, 47G-4, 47G-4A, 47G-5, 47G-5A, 47H-1, 47J, 47J-2, 47J-2A, and 47-K helicopters. These conditions still exist, and the AD is hereby published in the Federal Register as an amendment to section 39.13 of the Federal Aviation Regulations (14 CFR 39.13) to make it effective to all persons.

Comments Invited
Although this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interested persons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications should identify the Rules Docket number and be submitted in triplicate to the address specified under the caption "ADDRESSES." All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.

Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket.

Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this rule must submit a self-addressed, stamped postcard on which the following statement is made: "Comments to Docket No. 96-SW-01-AD." The postcard will be date stamped and returned to the commenter.

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

The FAA has determined that this regulation is an emergency regulation that must be issued immediately to correct an unsafe condition in aircraft, and that it is not a "significant regulatory action" under Executive Order 12866. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."

List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety.

Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39 - AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 USC 106(g), 40113, 44701.

39.13 - [Amended]
2. Section 39.13 is amended by adding a new airworthiness directive to read as follows:

AD Assistant

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Contact Information

Mr. Tony Nguyen, Aerospace Engineer, Rotorcraft Certification Office, Rotorcraft Directorate, FAA, 2601 Meacham Blvd., Fort Worth, Texas 76137, telephone (817) 222-5177; fax (817) 222-5960.

References
This information is not available.
--- - Part 39 [61 FR 24218 NO. 94 05/14/96]
FAA Documents