Adoption of the Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0 1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0 2. The FAA amends Sec. 39.13 by removing airworthiness directive (AD) 2010-20-07, Amendment 39-16441 (75 FR 59067, September 27, 2010), and adding the following new AD:
2012-09-09 International Aero Engines AG: Amendment 39-17044; Docket No. FAA-2009-1100, Directorate Identifier 2009-NE-37-AD.
(a) Effective Date
This airworthiness directive (AD) is effective June 27, 2012.
(b) Affected ADs
This AD supersedes AD 2010-20-07, Amendment 39-16441 (75 FR 59067, September 27, 2010).
(c) Applicability
This AD applies to:
(1) All International Aero Engines AG (IAE) V2500-A1 turbofan engines; and
(2) All IAE V2525-D5 and V2528-D5 turbofan engines; and
(3) IAE V2522-A5, V2524-A5, V2527-A5, V2527E-A5, V2527M-A5, V2530-A5, and V2533-A5 turbofan engines with serial numbers (S/Ns) up to and including V13181, and with S/Ns from V15000 up to and including V15245.
(d) Unsafe Condition
This AD results from reports of 50 additional high-pressure compressor (HPC) stage 3 to 8 drums found cracked since AD 2010-20- 07 was issued. We are issuing this AD to prevent failure of the HPC stage 3 to 8 drum, uncontained engine failure, and damage to the airplane.
(e) Compliance
You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done.
(f) Initial Ultrasonic Inspections (USIs) of the HPC Stage 3 to 8 Drum--``Group A''
For IAE V2500-A1, V2522-A5, V2524-A5, V2527-A5, V2527E-A5, V2527M-A5, V2530-A5, and V2533-A5 turbofan engines with S/Ns in ``Group A'' in paragraph 1.A. in IAE Non-Modification Service Bulletin (NMSB) No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, perform an initial USI of the HPC stage 3 to 8 drum before accumulating 5,000 cycles-since-new (CSN) or within 500 cycles from the effective date of this AD, whichever occurs later, as follows:
(1) For IAE V2500-A1 turbofan engines:
(i) For on-wing inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections E, G(1) through G(5), I, and J.
(ii) For on-wing inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections L, N(1) through N(5), P(1), and Q.
(iii) For shop inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections AU, AW(1) through AW(5), AY, and AZ.
(iv) For shop inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections BB, BD(1) through BD(5), BF(1), and BG.
(v) Any liner loss which results in lifting of the USI probe from the liner will need to be repaired in order to perform an acceptable inspection. Liner loss found under the intended path of the USI probe must be smaller than the head of the probe.
(2) For V2522-A5, V2524-A5, V2527-A5, V2527E-A5, V2527M-A5, V2530-A5, and V2533-A5 turbofan engines:
(i) For on-wing inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections Z, AB(1) through AB(5), AD, and AE.
(ii) For on-wing inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections AG, AI(1) through AI(5), AK(1), and AL.
(iii) For shop inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections BO, BQ(1) through BQ(5), BS, and BT.
(iv) For shop inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections BV, BX(1) through BX(5), BZ(1), and CA.
(v) Any liner loss which results in lifting of the USI probe from the liner will need to be repaired in order to perform an acceptable inspection. Liner loss found under the intended path of the USI probe must be smaller than the head of the probe.
(g) Initial USIs of the HPC Stage 3 to 8 Drum--``Group B''
For IAE V2500-A1, V2522-A5, V2524-A5, V2527-A5, V2527E-A5, V2527M-A5,V2530-A5, and V2533-A5 Turbofan Engines with S/Ns in ``Group B'' in Paragraph 1.A. in IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, perform an initial USI of the HPC stage 3 to 8 drum before accumulating 12,500 CSN or within 500 cycles from the effective date of this AD, whichever occurs later, not to exceed 13,700 CSN, as follows:
(1) For IAE V2500-A1 turbofan engines:
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(i) For on-wing inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections E, G(1) through G(5), I, and J.
(ii) For on-wing inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections L, N(1) through N(5), P(1), and Q.
(iii) For shop inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections AU, AW(1) through AW(5), AY, and AZ.
(iv) For shop inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections BB, BD(1) through BD(5), BF(1), and BG.
(v) Any liner loss which results in lifting of the USI probe from the liner will need to be repaired in order to perform an acceptable inspection. Liner loss found under the intended path of the USI probe must be smaller than the head of the probe.
(2) For V2522-A5, V2524-A5, V2527-A5, V2527E-A5, V2527M-A5, V2530-A5, and V2533-A5 turbofan engines:
(i) For on-wing inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections Z, AB(1) through AB(5), AD, and AE.
(ii) For on-wing inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections AG, AI(1) through AI(5), AK(1), and AL.
(iii) For shop inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections BO, BQ(1) through BQ(5), BS, and BT.
(iv) For shop inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections BV, BX(1) through BX(5), BZ(1), and CA.
(v) Any liner loss which results in lifting of the USI probe from the liner will need to be repaired in order to perform an acceptable inspection. Liner loss found under the intended path of the USI probe must be smaller than the head of the probe.
(h) Initial USIs for All IAE V2525-D5 and V2528-D5 Turbofan Engines
(1) For all IAE V2525-D5 and V2528-D5 turbofan engines, perform an initial USI of the HPC stage 3 to 8 drum before accumulating 12,500 CSN or within 500 cycles from the effective date of this AD, whichever occurs later, not to exceed 13,700 CSN.
(i) For on-wing inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0608, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections E, G(1) through G(5), I, and J.
(ii) For on-wing inspections of the inner diameter, perform an initial USI using IAENMSB No. V2500-ENG-72-0608, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections L, N(1) through N(5), P(1), and Q.
(iii) For shop inspections of the outer diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0608, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections Z, AB(1) through AB(5), AD, and AE.
(iv) For shop inspections of the inner diameter, perform an initial USI using IAE NMSB No. V2500-ENG-72-0608, Revision 3, dated September 20, 2011, Accomplishment Instructions, paragraph 3, sections AG, AI(1) through AI(5), AK(1), and AL.
(v) Any liner loss which results in lifting of the USI probe from the liner will need to be repaired in order to perform an acceptable inspection. Liner loss found under the intended path of the USI probe must be smaller than the head of the probe.
(i) Removal of All Fully Silver Plated Nuts
(1) At the next piece part exposure of the HPC stage 3 to 8 drum after the effective date of this AD, but no later than 8 years from the effective date of this AD, do the following before returning any HPC stage 3 to 8 drum to service:
(i) Remove from service all fully silver plated nuts, part number AS44862 or equivalent that attach the HPC stage 3 to 8 drum to the HPC stage 9 to 12 drum.
(ii) Remove the silver residue from the HPC stage 3 to 8drum. You can find guidance to remove the silver residue of the HPC stage 3 to 8 drum in IAE NMSB No. V2500-ENG-72-0601, Revision 2, dated April 12, 2010, or in IAE engine manual task 72-41-11-110-001.
(2) Perform an inspection using one of the following methods:
(i) Fluorescent penetrant inspect (FPI) the HPC stage 3 to 8 drum for cracks, and remove from service any drum found cracked. You can find guidance on performing an FPI of the HPC stage 3 to 8 drum in IAE engine manual task 72-41-11-200-001.
(ii) Eddy current inspect (ECI) the HPC stage 3 to 8 drum for cracks, using IAE NMSB No. V2500-ENG-72-0625, dated September 20, 2011, and remove from service any drum found cracked.
(3) If cracks or crack indications are identified, remove the drum from service before further flight.
(4) Accomplishing paragraphs (i)(1) and (i)(2) of this AD before the inspection criteria requirements of paragraphs (f), (g) or (h) of this AD, may be substituted for the initial USI requirement of paragraphs (f), (g) or (h) of this AD.
(j) Repetitive USIs of the HPC Stage 3 to 8 Drum
Perform repetitive USIs of the HPC stage 3 to 8 drum for cracks in accordance with paragraphs (f)(1), (f)(2), (g)(1), (g)(2), or (h)(1) of this AD as applicable, as follows:
(1) Within every 750 cycles-since-last USI; or
(2) Within 2,500 cycles-since-last FPI; or
(3) Within 13,000 cycles-since-last ECI, whichever occurs latest.
(k) Definition
For the purpose of this AD, piece-part exposure is removal of the HPC stage 3 to 8 drum from the engine, removal of all blades from the drum, and separation of the HPC stage 3 to 8 drum from the stage 9 to 12 drum.
(l) Credit for Previous Actions
(1) If you performed a USI before the effective date of this AD using the following IAE NMSB's, you met the requirements of this AD:
(i) IAE NMSB No. V2500-ENG-72-0594, Revision 3, dated August 7, 2009, or Revision 4, dated October 13, 2009; or Revision 5, dated November 23, 2009; or Revision 6, dated April 12, 2010.
(ii) IAE NMSB No. V2500-ENG-72-0603, Initial Issue, dated November 24 2009; or Revision 1, dated December 18, 2009; or Revision 2, dated March 17, 2010.
(iii) IAE NMSB No. V2500-ENG-72-0608, Initial Issue, dated May 5, 2010; Revision 1, dated August 6, 2010; or Revision 2, dated January 4, 2011.
(iv) IAE NMSB No. V2500-ENG-72-0615, Initial Issue, dated July 19, 2010; Revision 1, dated August 2, 2010; or Revision 2, dated November 24, 2010.
(m) Alternative Methods of Compliance (AMOCs)
The Manager, Engine Certification Office, may approve AMOCs for this AD. Use the procedures found in 14 CFR 39.19 to make your request.
(n) Related Information
(1) For more information about this AD, contact Carlos Fernandes, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; phone: 781-238-7189; fax: 781-238-7199; email: carlos.fernandes@faa.gov.
(2) Guidance on removing the silver residue of the HPC stage 3 to 8 drum may be found in International Aero Engines Service Bulletin No. V2500-ENG-72-0601, Revision 2, dated April 12, 2010, and in IAE engine manual task 72-41-11-110-001.
(o) Material Incorporated by Reference
(1) The Director of the Federal Register approved the incorporation by reference (IBR) of the following service information under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use the following service information to do the actions required by this AD, unless the AD specifies otherwise.
(i) International Aero Engines Non-Modification Service Bulletin No. V2500-ENG-72-0608, Revision 3, dated September 20, 2011.
(ii) International Aero Engines Non-Modification Service Bulletin No. V2500-ENG-72-0615, Revision 3, dated September 20, 2011.
(iii) International Aero Engines Non-Modification Service Bulletin No. V2500-ENG-72-0625, dated September 20, 2011.
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(3)For service information identified in this AD, contact International Aero Engines AG, 628 Hebron Avenue, Suite 400, Glastonbury, CT 06033; phone: 860-368-3700; fax: 860-368-4600; email: iaeinfo@iaev2500.com; Web site: https://www.iaeworld.com.
(4) You may review copies of the service information at the FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA. For information on the availability of this material at the FAA, call 781-238-7125.
(5) You may also review copies of the service information that is incorporated by reference at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr_locations.html.