AD 2011-05-07

Active

Stabilizers

Key Information
2011-05-07
Active
March 17, 2011
February 17, 2011
FAA-2011-0149
39-16616
Applicability
["Aircraft"]
["Small Airplane"]
Allied Ag Cat Productions Inc.
G-164 G-164A G-164B G-164B-15T G-164B-20T G-164B-34T G-164B (with 73 inch wing gap) G-164C G-164D G-164D (with 73 inch wing gap)
Summary

We are superseding an existing airworthiness directive (AD) for the products listed above. That AD currently requires repetitively inspecting the interior and the exterior of the main tubular spar of the rudder assembly for corrosion, taking necessary corrective action if corrosion is found, and applying corrosion protection. This AD retains the requirements of the previous AD and changes the compliance time for certain products listed above. This AD was prompted by our determination that the compliance time specified for Models G-164, G- 164A, and G-164B airplanes does not adequately address the unsafe condition. We are issuing this AD to detect and correct corrosion in the rudder main tubular spar, which could result in failure of the rudder main spar tube. This failure could lead to loss of directional control.

Action Required

Final rule; request for comments.

Regulatory Text

2011-05-07 Allied Ag Cat Productions, Inc.: Amendment 39-16616; Docket No. FAA-2011-0149; Directorate Identifier 2011-CE-001-AD.

Effective Date

(a) This AD is effective March 17, 2011.

Affected ADs

(b) This AD supersedes AD 2008-22-21, Amendment 39-15718.

Applicability

(c) This AD applies to the following Allied Ag Cat Productions, Inc. model airplanes, all serial numbers, that are certificated in any category:

Models ----------------------------------------------------------------------------------------------------------------

---------------------------------------------------------------------------------------------------------------- G-164................................ G-164A................. G-164B................. G-164B with 73'' wing
gap. G-164B-15T........................... G-164B-20T............. G-164B-34T............. G-164C. G-164D............................... G-164D with 73'' wing
gap. ----------------------------------------------------------------------------------------------------------------

Subject

(d) Joint Aircraft System Component (JASC)/Air Transport Association (ATA) of America Code 55, Stabilizers.

Unsafe Condition

(e) This AD was prompted by reports of the rudder main tubular spar failing and our determination that the previous compliance times specified for Models G-164, G-164A, and G-164B airplanes do not adequately address the unsafe condition. We are issuing this AD to detect and correct corrosion in the rudder main tubular spar, which could result in failure of the rudder main spar tube. This failure could lead to loss of directional control.

Compliance

(f) Comply with this AD within the compliance times specified, unless already done.

------------------------------------------------------------------------
Actions Compliance Procedures ------------------------------------------------------------------------ (1) Drill an access hole and Initially inspect Following Steps 1
do a visual inspection within the next 30 through 3 of
using a borescope of the days after March Grumman American
lower end internal cavity 17, 2011 (the Aviation
of the rudder main spar effective date of Corporation Ag-Cat
tube for corrosion and do a this AD), unless Service Bulletin
visual inspection of the already done within No. 61, dated June
exterior of the rudder main the previous 60 6, 1977.
spar tube for corrosion. months.
Repetitively
inspect thereafter
at intervals not to
exceed 60 months
from the last
inspection. (2) If corrosion is found Before further As specified in
during any inspection flight after any Steps 5 and 6 of
required in paragraph inspection in which Grumman American
(f)(1) of this AD, repair corrosion is found. Aviation
inaccordance with Chapter Corporation Ag-Cat
4 of FAA Advisory Circular Service Bulletin
43.13-1B, Chg 1, dated No. 61, dated June
September 27, 2001, or 6, 1977, and
replace the damaged part(s). following Chapter 4
of FAA Advisory
Circular 43.13-1B,
Chg 1, dated
September 27, 2001,
which can be found
at http://rgl.faa.gov/. (3) After each inspection, Before further As specified in Step
repair, or replacement flight after each 4 of Grumman
required in this AD, inspection required American Aviation
corrosion protect the spar in paragraph (f)(1) Corporation Ag-Cat
tube internal cavity by of this AD and Service Bulletin
filling with warm, raw after each repair No. 61, dated June
linseed oil, Paralketone, or replacement 6, 1977.
or CRC3 (LPSHeavy Duty required in
Rust Inhibitor Type 3), or paragraph (f)(2) of
suitable equivalent this AD.
protector for alloy steel,
and allow to drain. Seal
access hole with Scotch
caulking compound, a
suitable silicone based
sealant, or equivalent. (4) Verify rigging check of Before further Following Ag-Cat
the rudder. flight after each Maintenance Manual
inspection required pages 6-14 through
in paragraph (f)(1) 6-16, copyright
of this AD and 1978; or Ag-Cat G-
after each repair 164D Maintenance
or replacement Manual pages 6-24
required in and 6-29, copyright
paragraph (f)(2) of 1995, as
this AD. applicable.

[[Page 11327]]

(5) Only install a rudder As of 30 days after Not applicable.
that has been inspected as March 17, 2011 (the
specified in paragraph effective date of
(f)(1) of this AD, is found this AD).
free of corrosion, has had
the corrosion protection
applied, and has been
sealed as specified in
paragraph (f)(3) of this AD. ------------------------------------------------------------------------

Alternative Methods of Compliance (AMOCs)

(g)(1) The Manager, Fort Worth Airplane Certification Office, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the ACO, send it to the attention of the person identified in the Related Information section of this AD.
(2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office.

Related Information

(h) For more information about this AD, contact Andrew McAnaul, Aerospace Engineer, ASW-150 (c/o MIDO-43), 10100 Reunion Place, Suite 650, San Antonio, Texas 78216; phone: (210) 308-3365; fax: (210) 308-3370; e-mail: andrew.mcanaul@faa.gov.

Material Incorporated by Reference

(i) You must use Grumman American Aviation Corporation Ag-Cat Service Bulletin No. 61, dated June 6, 1977; Ag-Cat Maintenance Manual pages 6-14 through 6-16, copyright 1978; and Ag-Cat G-164D Maintenance Manual pages 6-24 and 6-29, copyright 1995, to do the actions required by this AD, unless the AD specifies otherwise.
(1) The Director of the Federal Register previously approved the incorporation by reference of Grumman American Aviation Corporation Ag-Cat Service Bulletin No. 61, dated June 6, 1977; Ag-Cat Maintenance Manual pages 6-14 through 6-16, copyright 1978; and Ag- Cat G-164D Maintenance Manual pages 6-24 and 6-29, copyright 1995, on December 19, 2008 (73 FR 67372, November 14, 2008).
(2) For service information identified in this AD, contact Allied Ag Cat Productions, Inc., 301 West Walnut Street, P.O. Box 482, Walnut Ridge, Arkansas 72479; telephone: (870) 886-2418.
(3) You may review copies of the service information at the FAA, Small Airplane Directorate, 901 Locust St., Kansas City, Missouri 64016. For information on the availability of this material at the FAA, call (816) 329-4148.
(4) You may also review copies of the service information that is incorporated by reference at the National Archives and Records Administration (NARA). For information on the availability of this material at an NARA facility, call 202-741-6030, or go to http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.

Supplementary Information

Discussion

On October 23, 2008, we issued AD 2008-22-21, Amendment 39-15718 (73 FR 67372, November 14, 2008), for all Allied Ag Cat Productions, Inc. Models G-164, G-164A, G-164B, G-164B with 73'' wing gap, G-164B- 15T, G-164B-34T, G-164B-20T, G-164C, G-164D, and G-164D with 73'' wing gap airplanes.
That AD supersedes AD 78-08-09, Amendment 39-3191 (43 FR 16699, April 20, 1978), and requires repetitively inspecting the interior and the exterior of the main tubular spar of the rudder assembly for corrosion, taking necessary corrective action if corrosion is found, and applying corrosion protection. That AD resulted from failure of the rudder main tubular spar on a Model G164B airplane not previously affected by AD 78-08-09.
AD 78-08-09 required a one-time inspection of the interior of the rudder main tubular spar for corrosion and 300-hour repetitive inspections of the exterior of the rudder main tubular spar for corrosion.

Actions Since AD was Issued

Since we issued AD 2008-22-21, we determined the compliance time of the initial inspection for Models G-164, G-164A, and G-164B airplanes (airplanes previously affected by AD 78-08-09) allows the interior of the rudder main tubular spar to remain unchecked for corrosion for up to an additional 5 years beyond the effective date of AD 2008-22-21. This compliance time does not adequately address the unsafe condition.
We are issuing this AD to detect and correct corrosion in the rudder main tubular spar, which could result in failure of the rudder main spar tube. This failure could lead to loss of directional control.

FAA's Determination

We are issuing this AD because we evaluated all the relevant information and determined the unsafe condition described previously is likely to exist or develop in other products of the same type design.

AD Requirements

This AD requires repetitively inspecting the interior and the exterior of the main tubular spar of the rudder assembly for corrosion, taking necessary corrective action if corrosion is found, and applying corrosion protection.

FAA's Justification and Determination of the Effective Date

An unsafe condition exists that requires the immediate adoption of this AD. The FAA has found that the risk to the flying public justifies waiving notice and comment prior to adoption of this rule because failure of the rudder main tubular spar could lead to loss of directional control. Therefore, we find that notice and opportunity for prior public comment are impracticable and that good cause exists for making this amendment effective in less than 30 days.

Comments Invited

This AD is a final rule that involves requirements affecting flight safety, and we did not provide you with notice and an opportunity to provide your comments before it becomes effective. However, we invite you to send any written data, views, or arguments about this AD. Send your comments to an addresslisted under the ADDRESSES section. Include Docket Number FAA-2011-0149 and Directorate Identifier 2011-CE-001-AD at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We will consider all comments received by the closing date and may amend this AD because of those comments.
We will post all comments we receive, without change, to http://www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this AD.

Costs of Compliance

We estimate that this AD affects 2,700 airplanes of U.S. registry.
We estimate the following costs to comply with this AD:

Estimated Costs ----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts costproduct operators ---------------------------------------------------------------------------------------------------------------- Drill access hole and visual 4 work-hours X $85 per Not applicable...... $340 $918,000
inspection [retained actions from hour = $340.
existing AD]. ----------------------------------------------------------------------------------------------------------------

We have no way of determining the cost of repairs, parts replacement, or the number of airplanes that may require repair or parts replacement based on the result of the proposed inspections.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in subtitle VII, part A, subpart III, section 44701,

[[Page 11326]]

``General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive Order 12866,
(2)Is not a ``significant rule'' under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the FAA amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0 1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701

Sec. 39.13 [Amended]

0 2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD) 2008-22-21, Amendment 39-15718 (73 FR 67372, November 14, 2008) andadding the following new AD:

AD Assistant

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Related ADs
2008-22-21 This AD replaces the above
Contact Information

Andrew McAnaul, Aerospace Engineer, ASW-150 (c/o MIDO-43), 10100 Reunion Place, Suite 650, San Antonio, Texas 78216; phone: (210) 308-3365; fax: (210) 308-3370; e-mail: andrew.mcanaul@faa.gov.

References
Federal Register: March 2, 2011 (Volume 76, Number 41)
--- - Part 39
--- - _EMPTY_
Pages 11324-11327
Issuing Office
["AIR-720: Operational Safety Branch"]
FAA Documents
ADs Superseded by This AD
AD Number Subject Effective Date Actions
2008-22-21 Main tubular spar 2008-12-19 View