2006-10-14 McDonnell Douglas: Amendment 39-14598. Docket No. FAA- 2005-22254; Directorate Identifier 2005-NM-001-AD. \n\nEffective Date \n\n\t(a) This AD becomes effective June 21, 2006. \n\nAffected ADs \n\n\t(b) Accomplishing paragraph (g) or (h), as applicable, of this AD terminates certain requirements of AD 96-10-11, amendment 39- 9618, as specified in McDonnell Douglas DC-9 Service Bulletin 52-89, Revision 5, dated February 26, 1991. \n\nApplicability \n\n\t(c) This AD applies to the airplanes specified in paragraphs (c)(1) and (c)(2) of this AD, certificated in any category. \n\n\t(1) All McDonnell Douglas Model DC-9-11, DC-9-12, DC-9-13, DC-9- 14, DC-9-15, DC-9-15F, DC-9-21, DC-9-31, DC-9-32, DC-9-32 (VC-9C), DC-9-32F, DC-9-33F, DC-9-34, DC-9-34F, DC-9-32F (C-9A, C-9B), DC-9- 41, and DC-9-51 airplanes; Model DC-9-81 (MD-81), DC-9-82 (MD-82), DC-9-83 (MD-83), DC-9-87 (MD-87) airplanes; Model MD-88 airplanes; and Model MD-90-30 airplanes; and \n\n\t(2) Model 717-200 airplanes, as identified in Boeing Service Bulletin 717-52-0007, Revision 1, dated March 2, 2006. \n\nUnsafe Condition \n\n\t(d) This AD was prompted by a report of cracks found in the area of the upper and lower stop pad support fittings of the cargo door pan on numerous airplanes. We are issuing this AD to prevent cracks in the cargo door pan, which could result in the inability to fully pressurize an airplane, possible pressure loss, or possible rapid decompression of the airplane. \n\nCompliance \n\n\t(e) You are responsible for having the actions required by this AD performed within the compliance times specified, unless the actions have already been done. \n\nService Bulletin References \n\n\t(f) The term "service bulletin," as used in this AD, means the following service bulletins, as applicable: \n\n\t(1) For Model DC-9-11, DC-9-12, DC-9-13, DC-9-14, DC-9-15, DC-9- 15F, DC-9-21, DC-9-31, DC-9-32, DC-9-32 (VC-9C), DC-9-32F, DC-9-33F, DC-9-34, DC-9-34F, DC-9-32F (C-9A, C-9B), DC-9-41, and DC-9-51 airplanes; Model DC-9-81 (MD-81), DC-9-82 (MD-82), DC-9-83 (MD-83), DC-9-87 (MD-87) airplanes; and Model MD-88 airplanes: Boeing Service Bulletin DC9-52-189, Revision 2, dated December 20, 2005; \n\n\t(2) For Model MD-90-30 airplanes: Boeing Service Bulletin MD90- 52-014, Revision 1, dated March 22, 2006; and \n\n\t(3) For Model 717-200 airplanes: Boeing Service Bulletin 717-52- 0007, Revision 1, dated March 2, 2006. \n\nDetermine Part Numbers (P/Ns) and Inspect if Necessary \n\n\t(g) For the airplanes identified in Table 1 of this AD: At the compliance time specified in Table 1 of this AD, inspect to determine the part number of the upper and lower stop pad support fittings of the lower cargo doors, in accordance with the Accomplishment Instructions of the service bulletin, as applicable. If new configuration or new upper and lower stop pad support fittings, as identified in the applicable service bulletin, are found installed on all lower cargo doors, then no further action is required by this paragraph. If any early configuration stop pad support fitting is found installed on any lower cargo door, at the applicable compliance time specified in Table 1 of this AD, do the inspection specified in either paragraph (g)(1) or (g)(2) of this AD, in accordance with the Accomplishment Instructions of the service bulletin, until the replacement specified in paragraph (k) of this AD is accomplished. \n\n\t(1) Do a general visual inspection for cracks in any lower cargo door having an early configuration stop pad support fitting. Repeat the general visual inspection thereafter at intervals not to exceed 1,700 flight cycles. \n\n\t(2) Do an eddy current inspection for cracks in any lower cargo door having an early configuration stop pad support fitting. Repeat the eddy current inspection thereafter at intervals not to exceed 3,900 flight cycles. \n\n\tNote 1: For the purposes of this AD, a general visual inspection is: "A visual examination of an interior or exterior area, installation, or assembly to detect obvious damage, failure, or irregularity. This level of inspection is made from within touching distance unless otherwise specified. A mirror may be necessary to ensure visual access to all surfaces in the inspection area. This level of inspection is made under normally available lighting conditions such as daylight, hangar lighting, flashlight, or droplight and may require removal or opening of access panels or doors. Stands, ladders, or platforms may be required to gain proximity to the area being checked." \n\n\tTable 1.--Compliance Times for Certain Airplanes \n\t\n\n\nApplicable airplanes \n\nInspection to determine P/N \nInitial inspection of early configuration stop pad support fitting, if applicable \n\n\n\n\n\n\n\n\n\nAirplanes identified as Group 2, 3, and 4 in paragraph 1.A. of Boeing Service Bulletin DC9-52-189, Revision 2, dated December 20, 2005. \nWithin 18 months after the effective date of this AD. \nBefore further flight. \n\n\n\n\n\n\nModel MD-90-30 airplanes and Model 717-200 airplanes. \nBefore the accumulation of 25,000 total flight cycles, or within 3,900 flight cycles after the effective date of this AD, whichever is later. \nWithin 300 flight hours. \n\nRepetitive Inspections for Certain Airplanes \n\n\t(h) For the airplanes identified as Group 1 in paragraph 1.A. of Boeing Service Bulletin DC9-52-189, Revision 2, dated December 20, 2005: At the applicable compliance time specified in Table 2 of this AD, do the inspection specified in either paragraph (g)(1) or (g)(2) of this AD, in accordance with the Accomplishment Instructions of the applicable service bulletin. Repeat the inspection thereafter at the interval specified in paragraph (g)(1) or (g)(2), as applicable, until the replacement specified in paragraph (k) of this AD is accomplished. Inspections also may be done in accordance with the Accomplishment Instructions of McDonnell Douglas DC-9 Service Bulletin 52-89, Revision 5, dated February 26, 1991; or Revision 6, dated January 11, 1993. \n\n\tTable 2.--Compliance Times for Initial Inspection of Certain Other Airplanes\n\n\nFor airplanes that have-\nCompliance time \n\n\n\n\n\n\nBeen inspected before the effective date of this AD in accordance with paragraph (b) of AD 96-10-11 as specified in Phase I of the Accomplishment Instructions of McDonnell Douglas DC-9 Service Bulletin 52-89, Revision 5, dated February 26, 1991; or Revision 6, dated January 11, 1993. \nWithin 1,700 flight cycles after the last general visual inspection, or within 3,900 flight cycles after the last eddy current inspection, as applicable. \n\n\n\n\n\n\nNot been inspected before the effective date of this AD in accordance with paragraph (b) of AD 96-10-11 as specified in Phase I of the Accomplishment Instructions of McDonnell Douglas DC-9 Service Bulletin 52-89, Revision 5, dated February 26, 1991; or Revision 6, dated January 11, 1993. \nWithin 18 months after the effective date of this AD. \n\nCorrective Actions for Certain Airplanes \n\n\t(i) For Model MD-90-30 airplanes and Model 717-200 airplanes: If any crack is found in the door jamb or jamb structure of a lower cargo door during any inspection required by paragraph (g)(1) or (g)(2) of this AD, and the service bulletin specifies contacting Boeing for appropriate action, before further flight, repair the crack using a method in accordance with the procedures specified in paragraph (o) of this AD. \n\nCorrective Actions for Certain Other Airplanes \n\n\t(j) For Model DC-9-11, DC-9-12, DC-9-13, DC-9-14, DC-9-15, DC-9- 15F, DC-9-21, DC-9-31, DC-9-32, DC-9-32 (VC-9C), DC-9-32F, DC-9-33F, DC-9-34, DC-9-34F, DC-9-32F (C-9A, C-9B), DC-9-41, DC-9-51 airplanes; Model DC-9-81 (MD-81), DC-9-82 (MD-82), DC-9-83 (MD-83), and DC-9-87 (MD-87) airplanes; and Model MD-88 airplanes: If any crack is found during any inspection required by paragraph (g)(1), (g)(2), or (h) of this AD, do the corrective action at the applicable compliance time specified in paragraph 1.E.of the service bulletin, in accordance with the Accomplishment Instructions of the service bulletin, as applicable. \n\nOptional Replacement of Stop Pad Support Fittings \n\n\t(k) For all airplanes: Replacement of all early configuration stop pad support fittings installed on a lower cargo door with new configuration or new stop pad support fittings, as identified in the applicable service bulletin; and reidentification of the applicable lower cargo door; in accordance with the Accomplishment Instructions of the applicable service bulletin; terminates the repetitive inspections required by paragraphs (g)(1), (g)(2), and (h) of this AD, as applicable, for that lower cargo door only. \n\nParts Installation \n\n\t(l) For all airplanes: As of the effective date of this AD, no person may install an early configuration stop pad support fitting having P/N 3925046-1, -501, -505, -507, or -509, or P/N 3926046-1 or -501, on any airplane. \n\nCredit for Previous Service Bulletin \n\n\t(m) Actions done before the effective date of this AD in accordance with the applicable service bulletin specified in paragraph (m)(1), (m)(2), or (m)(3) of this AD, are acceptable for compliance with the corresponding requirements of this AD. \n\n\t(1) Boeing Service Bulletin DC9-52-189, dated August 10, 2001; or Revision 01, dated March 20, 2003. \n\n\t(2) Boeing Service Bulletin MD90-52-014, dated December 14, 2004. \n\n\t(3) Boeing Service Bulletin 717-52-0007, dated December 14, 2004, except where the service bulletin refers to Chapter 52-31-00 of the Boeing 717 Aircraft Maintenance Manual for instructions on adjusting the forward and aft lower cargo doors, instead refer to Chapter 52-31-01 for those instructions. \n\nTerminating Action for Certain Requirements of AD 96-10-11 \n\n\t(n) For Model DC-9-11, DC-9-12, DC-9-13, DC-9-14, DC-9-15, DC-9- 15F, DC-9-21, DC-9-31, DC-9-32, DC-9-32 (VC-9C), DC-9-32F, DC-9-33F, DC-9-34, DC-9-34F, DC-9-32F (C-9A, C-9B), DC-9-41, and DC-9-51 airplanes: Accomplishing the replacement specified in paragraph (k) of this AD for the forward and aft lower cargo doors terminates the repetitive inspections of the forward and aft lower cargo doors for cracks required by paragraph (b) of AD 96- 10-11 as specified in McDonnell Douglas DC-9 Service Bulletin 52-89, Revision 5, dated February 26, 1991. \n\nAlternative Methods of Compliance (AMOCs) \n\n\t(o)(1) The Manager, Los Angeles Aircraft Certification Office (ACO), FAA, has the authority to approve AMOCs for this AD, if requested in accordance with the procedures found in 14 CFR 39.19. \n\n\t(2) Before using any AMOC approved in accordance with 14 CFR 39.19 on any airplane to which the AMOC applies, notify the appropriate principal inspector in the FAA Flight Standards Certificate Holding District Office. \n\n\t(3) An AMOC that provides an acceptable level of safety may be used for any repair required by this AD, if it is approved by an Authorized Representative for the Boeing Commercial Airplanes Delegation Option Authorization Organization who has been authorized by the Manager, Los Angeles ACO, to make those findings. For a repair method to be approved, the repair must meet the certification basis of the airplane, and the approval must specifically refer to this AD. For McDonnell Douglas Model DC-9-10, DC-9-20, DC-9-30, DC- 9-40, and DC-9-50 series airplanes; Model DC-9-81 (MD-81), DC-9-82 (MD-82), DC-9-83 (MD-83), and DC-9-87 (MD-87) airplanes; and Model MD-88 airplanes: The repair also must meet 14 CFR 25.571, Amendment 45. \n\nMaterial Incorporated by Reference \n\n\t(p) You must use the service information specified in Table 3 of this AD to perform the actions that are required by this AD, unless the AD specifies otherwise. The Director of the Federal Register approved the incorporation by reference of these documents in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Contact Boeing Commercial Airplanes, Long Beach Division, 3855 Lakewood Boulevard, Long Beach, California 90846, Attention: Data and Service Management, Dept. C1-L5A (D800-0024), for a copy of this service information. You may review copies at the Docket Management Facility, U.S. Department of Transportation, 400 Seventh Street, SW., room PL-401, Nassif Building, Washington, DC; on the Internet at http://dms.dot.gov; or at the National Archives and Records Administration (NARA). For information on the availability of this material at the NARA, call (202) 741-6030, or go to http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html . \n\n\t\tTable 3.--Material Incorporated by Reference \n\n\nService bulletin \nRevision level \nDate \nBoeing Service Bulletin Revision 717-52-0007\nRevision 1 \nMarch 2, 2006. \nBoeing Service Bulletin DC9-52-189 \nRevision 2 \nDecember 20, 2005. \nBoeing Service Bulletin MD90-52-014 \nRevision 1 \nMarch 22, 2006.