AD 2005-02-04

Active

Cargo compartment smoke detectors

Key Information
2005-02-04
Active
February 08, 2005
January 12, 2005
FAA-2005-20117
39-13949
Applicability
["Aircraft"]
["Large Airplane"]
The Boeing Company
DC-10-10F DC-10-30F (KC-10A, KDC-10) MD-10-10F MD-10-30F MD-11F
Summary

The FAA is adopting a new airworthiness directive (AD) for the McDonnell Douglas airplanes listed above. This AD requires identifying the part number of the cargo compartment smoke detectors and, if necessary, revising the Limitations section of the airplane flight manual to include procedures for testing the smoke detection system after the last engine is started. This AD also provides for the optional replacement of the subject smoke detectors with modified smoke detectors, which would terminate the operational limitation. This AD is prompted by a report indicating that the cargo smoke detectors can "lock up" during electrical power transfer from the auxiliary power unit to the engines. We are issuing this AD to identify and provide corrective action for a potentially inoperative smoke detector in the cargo compartment and ensure that the flightcrew is alerted in the event of a cargo compartment fire.

Action Required

Final rule; request for comments.

Regulatory Text

2005-02-04 McDonnell Douglas: Amendment 39-13949. Docket No. FAA- 2005-20117; Directorate Identifier 2004-NM-248-AD. \n\nEffective Date \n\n\t(a) This AD becomes effective February 8, 2005. \n\nAffected ADs \n\n\t(b) None. \n\nApplicability \n\n\t(c) This AD applies to all McDonnell Douglas Model MD-10-10F, MD-10-30F, MD-11F, DC-10-10F, and DC-10-30F airplanes; certificated in any category. \n\nUnsafe Condition \n\n\t(d) This AD is prompted by a report indicating that cargo smoke detectors can "lock up" during electrical power transfer from the auxiliary power unit (APU) to the engines. We are issuing this AD to identify and provide corrective action for a potentially inoperative smoke detector in the cargo compartment and ensure that the flightcrew is alerted in the event of a cargo compartment fire. \n\nCompliance \n\n\t(e) You are responsible for having the actions required by this AD performed within the compliance times specified, unless the actions have already been done. \n\nPart Number Identification \n\n\t(f) Within 30 days after the effective date of this AD, determine the make, model, and part number (P/N) of the smoke detectors in the cargo compartment. \n\n\t(g) If no smoke detector identified in paragraph (f) of this AD is Meggitt Model 602, P/N 8930-( ): No further action is required by this AD. \n\nRevision of Airplane Flight Manual (AFM) \n\n\t(h) If any smoke detector identified in paragraph (f) of this AD is Meggitt Model 602, P/N 8930-( ): Before further flight, revise the Limitations section of the AFM to include the information in paragraph (h)(1), (h)(2), or (h)(3), as applicable, of this AD. This AFM revision may be accomplished by inserting a copy of this AD into the AFM. This AFM revision advises the flightcrew of procedures for testing the smoke detection system after the last engine is started. Operate the airplane according to these limitations and procedures until the actions specified in paragraph (i) of this AD have been done. \n\n\t(1) ForModel MD-10-10F and MD-10-30F airplanes: Include the following information (also found in Boeing Interim Operating Procedure (IOP) 2-34.1, dated November 9, 2004, to the Boeing MD-10 Flight Crew Operations Manual): \n\n"Add procedural step after HYD Control \n\tPanel: \n\tManual Cargo Fire Test............... CHECKED \n\tPush and hold CARGO FIRE MANUAL TEST switch until 'CARGO FIRE TEST' alert is displayed on EAD. \n\n\tNOTES: During the test, on some Series 30 aircraft, the 'CRG FLO FWD DISAG' alert may be displayed. \n\n\tIf 'CRG FIRE TST FAIL' alert is displayed, select AIR synoptic. Failed heat or smoke detectors are displayed as amber rectangles with an "F" inside. Passed heat detectors are displayed as amber circles and passed smoke detectors are displayed as amber triangles. If there is one or more failed smoke detector(s), pull circuit breakers D-12 (CARGO SMK DET & LTS) and D-13 (CARGO OVHT) on left overhead circuit breaker panel. Reset after 2 seconds. \n\n\tRe-accomplish 'ManualCargo Fire Test' and confirm 'CRG FIRE TST FAIL' alert is not displayed. If 'CRG FIRE TST FAIL' alert is again displayed, contact maintenance." \n\n\t(2) For Model MD-11F airplanes: Insert the following information (also found in Boeing IOP 2-212.1, dated November 9, 2004, to the Boeing MD-11 Flight Crew Operations Manual): \n\n"Add procedural step after HYD Control \n\tPanel: \n\tManual Cargo Fire Test............... CHECKED \n\n\tPush and hold CARGO FIRE MANUAL TEST switch until 'CARGO FIRE TEST' alert is displayed on EAD. \n\n\tNOTES: During the test, the 'CRG FLO FWD DISAG' and 'CRG FLO AFT DISAG' alerts may be displayed. \n\n\tIf 'CRG FIRE TST FAIL' alert is displayed, select AIR synoptic. Failed heat or smoke detectors are displayed as amber rectangles with an 'F' inside. Passed heat detectors are displayed as amber circles and passed smoke detectors are displayed as amber triangles. If there is one or more failed smoke detector(s), pull circuit breakers D-12 (CARGO SMK DET & LTS) andD-13 (CARGO OVHT) on left overhead circuit breaker panel. Reset after 2 seconds. \n\n\tRe-accomplish 'Manual Cargo Fire Test' and confirm 'CRG FIRE TST FAIL' alert is not displayed. If 'CRG FIRE TST FAIL' alert is again displayed, contact maintenance." \n\n\t(3) For Model DC-10-10F and DC-10-30F airplanes: Insert the following information (also found in Boeing IOP 2-70, dated November 24, 2004, to the Boeing DC-10 Flight Crew Operating Manual): \n\n"Annunciator/Door Lights................ NORMAL/OFF \n\n\tC/M-2 and C/M-3 observe annunciator lights. \n\nNOTE \n\n\tIf a light is on, check system configuration and take appropriate action. \n\nLWR CARGO FIRE/CREW REST TEST/ARM \n\tAREA SMOKE Detectors. \n\n\tMove FIRE/SMK DET switch to TEST and hold. Observe the REST AREA SMK DET, FWD SMK DET, CREW REST AREA SMOKE, FWD CARGO FIRE, AFT SMK DET, HEAT DET and AFT CARGO FIRE lights are on. At the pilot's overhead annunciator panel, observe CARGO FIRE and CREW REST AREA SMOKE lights are on. At theglareshield, observe both MASTER WARN lights are on. \n\n\tRelease switch to ARM position. \n\n\tIf one or more lights failed to come on during the test, pull circuit breakers D-3 (CARGO CREW REST SMOKE DETS & INDS) and D-4 (CARGO OVERHEAT). Reset after two seconds. \n\n\tRe-accomplish test. \n\n\tIf test is not successful, contact maintenance." \n\nOptional Terminating Action \n\n\t(i) Replacement of Meggitt Model 602 smoke detectors P/N 8930-( ) with modified smoke detectors in accordance with Meggitt Safety Systems Service Information Letter 8930-26-01, dated November 8, 2004, terminates the operational limitation required by paragraph (h) of this AD. After all P/N 8930-( ) smoke detectors have been replaced on the airplane, the operational limitation specified in paragraph (h) of this AD may be removed from the AFM. \n\nAlternative Methods of Compliance (AMOCs) \n\n\t(j) The Manager, Los Angeles Aircraft Certification Office, FAA, has the authority to approve AMOCs for this AD, if requested in accordance with the procedures found in 14 CFR 39.19. \n\nMaterial Incorporated by Reference \n\n\t(k) None.

Supplementary Information

We have received a report indicating an unsafe condition may exist on all McDonnell Douglas Model MD-10-10F, MD-10-30F, MD-11F, DC-10-10F, and DC-10-30F airplanes. Testing indicated a design discrepancy involving the operation of cargo smoke detectors manufactured by Meggitt Safety Systems Inc. (formerly Whittaker). During a test on Model MD-11F airplanes, 31 of 33 smoke detectors "locked up"--with no indication to the flightcrew--when the power was interrupted during power transfer from the auxiliary power unit (APU) to the engines. Investigation revealed that the smoke detector circuit does not meet power interrupt requirements during a power transfer between ground power, APU power, or main engine power sources on the airplane. The flightcrew is unaware of the inoperative smoke detector unless they test the smoke detection system. The smoke detector remains inoperative until power to the unit is cycled off and on. Under these conditions, the flightcrew would not be alerted in the event of a cargo compartment fire. \n\n\tThis lock-up condition may be produced by electrical power transfer on McDonnell Douglas Model MD-10-10F, MD-10-30F, MD-11F, DC-10-10F, and DC-10-30F airplanes. Therefore, all these airplanes may be subject to the identified unsafe condition. \n\nRelevant Service Information \n\n\tThe Boeing interim operating procedures (IOPs) listed in the following table advise the flightcrew of procedures for testing the smoke detection system after the last engine is started, if any Meggitt Model 602 smoke detector, part number (P/N) 8930, is installed. We have approved these procedures. \n\n\tService Information \n\n\nIOP- \nDated- \nTo the- \n2-212.1 \nNovember 9, 2004 \nBoeing MD-11 Flight Crew Operations Manual. \n2-34.1\nNovember 9, 2004 \nBoeing MD-10 Flight Crew Operations Manual. \n2-70 \nNovember 24, 2004 \nBoeing DC-10 Flight Crew Operating Manual. \n\n\n\tWe have reviewed Meggitt Safety Systems Service Information Letter (SIL)8930-26-01, dated November 8, 2004. The SIL provides procedures for replacing the P/N 8930 smoke detectors with modified smoke detectors. \n\nFAA's Determination and Requirements of This AD \n\n\tThe unsafe condition described previously is likely to exist or develop on other airplanes of the same type design. Therefore, we are issuing this AD to identify and provide corrective action for a potentially inoperative smoke detector in the cargo compartment and ensure that the flightcrew is alerted in the event of a cargo compartment fire. This AD requires determining the part number(s) of the cargo smoke detectors and, if necessary, revising the Limitations section of the applicable airplane flight manual (AFM) to include the information in the IOPs described above. This AD also provides for the optional replacement of P/N 8930 smoke detectors with modified smoke detectors, which would terminate the AFM operational limitation. \n\nInterim Action \n\n\tWe consider this AD interim action because we may later require installation of the modified smoke detectors, which would terminate the operational limitation required by this AD. However, the planned compliance time for this action would allow enough time to provide notice and opportunity for prior public comment on the merits of the modification. \n\n\tIn addition, we are investigating potential problems with the subject smoke detectors on other transport category airplanes. We might consider further rulemaking to require modified smoke detectors on airplanes in addition to those affected by this AD. \n\nFAA's Determination of the Effective Date \n\n\tAn unsafe condition exists that requires the immediate adoption of this AD; therefore, providing notice and opportunity for public comment before the AD is issued is impracticable, and good cause exists to make this AD effective in less than 30 days. \n\nComments Invited \n\n\tThis AD is a final rule that involves requirements that affect flight safety and was not preceded bynotice and an opportunity for public comment; however, we invite you to submit any relevant written data, views, or arguments regarding this AD. Send your comments to an address listed under ADDRESSES. Include "Docket No. FAA-2005-20117; Directorate Identifier 2004-NM-248-AD" at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the AD. We will consider all comments received by the closing date and may amend the AD in light of those comments. \n\n\tWe will post all comments we receive, without change, to http://dms.dot.gov , including any personal information you provide. Comments will be available in the AD docket shortly after the DMS receives them. We will also post a report summarizing each substantive verbal contact with FAA personnel concerning this AD. Using the search function of our docket Web site, anyone can find and read the comments in any of our dockets, including the name of the individual who sent the comment (or signed the comment on behalf of an association, business, labor union, etc.). You can review the DOT's complete Privacy Act Statement in the Federal Register published on April 11, 2000 (65 FR 19477-78), or you can visit http://dms.dot.gov . \n\nAuthority for This Rulemaking \n\n\tTitle 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority. \n\n\tWe are issuing this rulemaking under the authority described in subtitle VII, part A, subpart III, section 44701, "General requirements." Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of thatauthority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action. \n\nRegulatory Findings \n\n\tWe have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. \n\n\tFor the reasons discussed above, I certify that the regulation: \n\n\t1. Is not a "significant regulatory action" under Executive Order 12866; \n\n\t2. Is not a "significant rule" under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and \n\n\t3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. \n\n\tWe prepared a regulatory evaluation of the estimated costs to comply with this AD. See the ADDRESSES section for a location to examine the regulatory evaluation. \n\nList of Subjects in 14 CFR Part 39 \n\n\tAir transportation, Aircraft, Aviation safety, Safety. \n\nAdoption of the Amendment \n\nAccordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows: \n\nPART 39--AIRWORTHINESS DIRECTIVES \n\n1. The authority citation for part 39 continues to read as follows: \n\n\tAuthority: 49 U.S.C. 106(g), 40113, 44701. \n\nSec. 39.13 (Amended) \n\n2. The FAA amends Sec. 39.13 by adding the following new airworthiness directive (AD):

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Contact Information

Chip Adam, Flight Test Pilot, Flight Test Branch, ANM-160L, FAA, Los Angeles Aircraft Certification Office, 3960 Paramount Boulevard, Lakewood, California 90712-4137; telephone (562) 627-5369; fax (562) 627-5210.

References
(Federal Register: January 24, 2005 (Volume 70, Number 14))
--- - Part 39
(Page 3296-3299)
FAA Documents