2005-20-18 Boeing: Amendment 39-14312. Docket No. FAA-2005-20917; Directorate Identifier 2004-NM-85-AD. \n\nEffective Date \n\n\t(a) This AD becomes effective November 8, 2005. \n\nAffected ADs \n\n\t(b) This AD supersedes AD 2001-13-12, amendment 39-12292; and AD 2003-08-11, amendment 39-13124. \n\nApplicability \n\n\t(c) This AD applies to all Boeing Model 747-100, -200B, -200F, - 200C, -100B, -300, -100B SUD, -400, -400D, and -400F series airplanes; and Model 747SR series airplanes; certificated in any category. \n\nUnsafe Condition \n\n\t(d) This AD results from reports of cracks of the actuator attach fittings of the trailing edge flaps. We are issuing this AD to prevent cracking and other damage of the actuator attach fittings of the trailing edge flaps, which could result in abnormal operation or retraction of a trailing edge flap, and possible loss of controllability of the airplane. \n\nCompliance \n\n\t(e) You are responsible for having the actions required by this AD performedwithin the compliance times specified, unless the actions have already been done. \n\nRequirements of AD 2001-13-12 \n\nAffected Airplanes \n\n\t(f) For Boeing Model 747 series airplanes, as listed in Boeing Service Bulletin 747-57A2310, Revision 2, dated February 22, 2001, do the actions required by paragraphs (g) through (l) of this AD, as applicable. \n\nActuator Attach Fittings That Have Not Been Overhauled or Replaced \n\n\t(g) For actuator attach fittings on the outboard flaps that have not been overhauled in accordance with revisions of Boeing 747 Overhaul Manual (OHM) 57-52-55 dated prior to June 1, 1999, or replaced with a new fitting, prior to August 3, 2001 (the effective date of AD 2001-13-12); and for actuator attach fittings on the inboard flap actuators that have not been overhauled in accordance with revisions of OHM 57-52-35, dated prior to June 1, 1999, or replaced with a new fitting, prior to August 3, 2001: Accomplish the actions in paragraph (i), (j), or (k) of thisAD at the later of the times specified in paragraphs (g)(1) and (g)(2) of this AD. \n\n\t(1) Prior to the accumulation of 8 years since date of manufacture or 8,000 total flight cycles, whichever occurs first. \n\t(2) Within 6 months after August 3, 2001. \n\nActuator Attach Fittings That Have Been Overhauled or Replaced \n\n\t(h) For actuator attach fittings on the outboard flaps that have been overhauled in accordance with revisions of OHM 57-52-55 dated prior to June 1, 1999, or replaced with a new fitting, prior to August 3, 2001; and for actuator attach fittings on the inboard flap actuators that have been overhauled in accordance with revisions of OHM 57-52-35 dated prior to June 1, 1999, or replaced with a new fitting, prior to August 3, 2001: Accomplish the actions in paragraph (i), (j), or (k) of this AD at the later of the times specified in paragraphs (h)(1) and (h)(2) of this AD. \n\n\t(1) Within 8 years or 8,000 total flight cycles after the attach fitting was overhauled or replaced, whichever occurs first. \n\n\t(2) Within 6 months after August 3, 2001. \n\nInspections and Corrective Action \n\n\t(i) Perform a detailed inspection to detect corrosion around the lower bearing journal on the actuator attach fittings on the inboard and outboard flaps, and perform an ultrasonic inspection to detect cracks around the lower bearing journal of the actuator attach fittings on the outboard flaps, in accordance with Boeing Service Bulletin 747-57A2310, Revision 1, dated November 23, 1999; or Revision 2, dated February 22, 2001. \n\n\tNote 1: \tFor the purposes of this AD, a detailed inspection is: "An intensive examination of a specific item, installation, or assembly to detect damage, failure, or irregularity. Available lighting is normally supplemented with a direct source of good lighting at an intensity deemed appropriate. Inspection aids such as mirror, magnifying lenses, etc., may be necessary. Surface cleaning and elaborate procedures may be required.'' \n\n\n\tNote 2: \tInspections, overhauls, and replacements accomplished in accordance with Boeing Alert Service Bulletin 747-57A2310, dated June 17, 1999, are acceptable for compliance with the requirements of paragraph (i) of this AD. \n\n\t(1) If no corrosion or cracks are detected, repeat the inspections required by paragraph (i) of this AD at intervals not to exceed 18 months. Within 5 years after the initial inspections required by paragraph (i) of this AD, accomplish the actions specified in paragraph (j) or (k) of this AD. \n\n\t(2) If any corrosion is detected, prior to further flight, remove the corrosion by accomplishing the actions of either paragraph (i)(2)(i) or (i)(2)(ii) of this AD. \n\n\t(i) If corrosion is within the limits of the Boeing 747 OHM: Prior to further flight, accomplish the actions specified in paragraph (j) or (k) of this AD. \n\n\t(ii) If corrosion is not within the limits of the Boeing 747 OHM: Prior to further flight, accomplish the actions specified in paragraph (k) or (l) of this AD. \n\n\t(3) If any crack is detected: Prior to further flight, accomplish the actions specified in paragraph (k) or (l) of this AD. \n\nOverhaul \n\n\t(j) Do the actions as specified in paragraphs (j)(1) and (j)(2) of this AD in accordance with the Accomplishment Instructions of Boeing Service Bulletin 747-57A2310, Revision 1, dated November 23, 1999; or Revision 2, dated February 22, 2001. \n\n\t(1) Overhaul the actuator attach fittings on the outboard flaps. Repeat the overhaul of the fittings on the outboard flaps as specified in Part 2 of the Work Instructions of the service bulletin thereafter at intervals not to exceed 8 years or 8,000 flight cycles, whichever occurs first. As of the effective date of this AD, the repetitive overhauls must be done in accordance with Part 5 of the Accomplishment Instructions of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002, at intervals not to exceed 8 years since last overhaul. Overhauling an actuator attach fitting on an outboard flap constitutes terminating action for the repetitive inspection requirements of paragraph (i)(1) of this AD for that fitting. \n\n\t(2) Overhaul the actuator attach fittings on the inboard flaps. Overhauling an actuator attach fitting on an inboard flap constitutes terminating action for the requirements of paragraphs (g) through (l) of this AD for that fitting. \n\nReplacement \n\n\t(k) Replace the actuator attach fittings on the inboard and outboard flaps in accordance with paragraph (k)(1) or (k)(2) of this AD. \n\n\t(1) Replace the actuator attach fittings on the inboard and outboard flaps with new actuator attach fittings in accordance with "Part 3--Replacement'' of Boeing Service Bulletin 747-57A2310, Revision 1, dated November 23, 1999; or Revision 2, dated February 22, 2001. Accomplishment of this replacement constitutes terminating action for the repetitive inspections required by paragraph (i) of this AD for the replaced fitting. Within 8 years or 8,000 flight cycles following accomplishment of the replacement, whichever occurs first, repeat this replacement or accomplish the overhaul specified in paragraph (j) of this AD. As of the effective date of this AD, the repetitive replacements must be done in accordance with Part 5 of the Accomplishment Instructions of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002, at intervals not to exceed 8 years since last replacement. \n\n\t(2) Replace the actuator attach fittings on the inboard and outboard flaps with improved actuator attach fittings in accordance with "Part 4--Terminating Action'' of Boeing Service Bulletin 747- 57A2310, Revision 2, dated February 22, 2001. If accomplished, this replacement with improved fittings terminates the requirements of paragraphs (g) through (l) of this AD for the replaced fitting. \n\n\tNote 3: Replacement of the actuator attach fittings on the inboard flaps with fittings that have been overhauled before the effective date of this AD, in accordance with Boeing OHM 57-52-35, Temporary Revision 57-8, dated June 10, 1999; Temporary Revision 57- 10, dated May 8, 2000; or Full Revision 57-10, dated July 1, 2000; constitutes terminating action for the requirements of paragraphs (g) through (l) of this AD for the actuator attach fittings on the inboard flaps. \n\nRepair \n\n\t(l) During any inspection done in accordance with paragraph (i) of this AD, if corrosion is found that is outside the limits specified in the Boeing 747 OHM, or if any crack is detected: In lieu of replacement of the actuator attach fittings in accordance with paragraph (k) of this AD, repair the actuator attach fittings on the inboard and outboard flaps in accordance with a method approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA; or using a method approved in accordance with paragraph (y)(3) of this AD. \n\nRequirements of AD 2003-08-11 \n\nInspection: Inboard Flap Actuator Attach Fittings \n\n\t(m) Perform borescopic and detailed inspections to detect discrepancies of the actuator attach fittings of the inboard flap , in accordance with Part 1 of the Accomplishment Instructions of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002. Discrepancies include corrosion, pitting, and damaged or missing cadmium plating. Do the inspection at the applicable time specified in paragraph (m)(1) or (m)(2) of this AD. \n\n\t(1) If the age of the fittings can be determined: Inspect within 14 years since the fittings were new or last overhauled, or within 90 days after May 8, 2003 (the effective date of AD 2003-08-11), whichever occurs later. \n\n\t(2) If the age of the fittings cannot be determined: Inspect within 90 days after May 8, 2003. \n\n\tNote 4: The exceptions specified in flag note 4 of Figure 1 of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002, apply to the requirements of paragraphs (m) and (n) of this AD. \n\nInspection: Outboard Flap Actuator Attach Fittings \n\n\t(n) Perform borescopic, detailed, and ultrasonic inspections to detect discrepancies of the actuator attach fittings of the outboard flap , in accordance with Part 1 of the Accomplishment Instructions of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002. Discrepancies include surface corrosion, pitting, damaged or missing cadmium plating, and cracks. Do the inspection at the applicable time specified in paragraph (n)(1) or (n)(2) of this AD. \n\n\t(1) If the age of the fittings can be determined: Inspect within 8 years since the fittings were new or last overhauled, or within 90 days after May 8, 2003, whichever occurs later. \n\n\t(2) If the age of the fittings cannot be determined: Inspect within 90 days after May 8, 2003. \n\nFollow-on Actions: No Discrepancies Found \n\n\t(o) If no discrepancy is found during any inspection required by paragraph (m) through (p) of this AD: Do the actions specified by either paragraph (o)(1) or paragraph (o)(2) of this AD. \n\n\t(1) Repeat the applicable inspections specified in paragraphs (m) and (n) of this AD at intervals not to exceed 9 months until the actions specified in paragraph (o)(2) of this AD have been accomplished. \n\n\t(2) Perform a detailed inspection of the fitting to detect cracks, corrosion, damaged cadmium plating, or bushing migration, in accordance with and at the time specified in Part 2 of the Accomplishment Instructions of Boeing Alert Service Bulletin 747- 57A2316, dated December 19, 2002. Do the follow-on actions in accordance with Parts 3, 4, and 5 of the Accomplishment Instructions of the service bulletin at the times specified in Figure 1 of the service bulletin, as applicable. Accomplishment of these actions terminates the initial and repetitive inspection requirements of paragraphs (m), (n), and (o)(1) of this AD. \n\n\tNote 5: The exceptions specified in flag note 2 of Figure 1 of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002, apply to those requirements of paragraphs (o)(2) and (p) ofthis AD that are specified in Part 2 of the service bulletin. \n\nCorrective/Follow-on Actions: Discrepancies Found \n\n\t(p) If any discrepancy is found during any inspection required by paragraph (m), (n), or (o) of this AD: Perform applicable corrective and follow-on actions at the time specified and in accordance with Figure 1 of Boeing Alert Service Bulletin 747- 57A2316, dated December 19, 2002. Before further flight: Replace any discrepant fitting in accordance with Part 5 of the Accomplishment Instructions of the service bulletin, and accomplish the follow-on actions for the other fittings common to that flap in accordance with Part 2 of the Accomplishment Instructions of the service bulletin. Replacement of a fitting terminates the initial and repetitive inspections--specified in paragraphs (m), (n), and (o) of this AD--for that fitting only. \n\nTerminating Action for Certain Requirements \n\n\t(q) Accomplishment of the actions required by paragraphs (m) and (n) of this AD ends the requirements of paragraphs (g) through (k) of this AD, except for the repetitive overhauls and repetitive replacements required by paragraphs (j)(1) and (k)(1) of this AD, respectively. \n\nNew Actions Required by This AD \n\nInspections: Actuator Attach Fittings of the Inboard and Outboard Flaps \n\n\t(r) For fittings on which the repetitive borescopic, detailed, and ultrasonic (as applicable) inspections required by paragraph (m), (n), or (o)(1) of this AD are being done as of the effective date of this AD: Inspect as specified in Table 1 of this AD. Accomplishing these actions ends the initial and repetitive inspections required by paragraphs (m), (n), and (o)(1) of this AD. \n\n\tTable 1.--Inspections of Actuator Attach Fittings\n\n\nRequirements \nDescription \n\n\n(1) Compliance time: \nExcept as provided by paragraph (u) of this AD, at the applicable time specified in Figure 1 of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002. \n(2) Area to inspect: \nTheactuator attach fittings of the inboard and outboard flaps. \n\n\n(3) Type of inspection: \nDetailed inspection (inboard and outboard flaps) and ultrasonic inspection (outboard flaps only). \n\n\n(4) Discrepancies to detect: \nSurface corrosion, pitting, cracks, migrated or rotated bushings, and damaged or missing cadmium plating. \n\n\n(5) In accordance with: \nPart 2 of the Work Instructions of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002. \n\nFollow-on Actions: No Discrepancies Detected \n\n\t(s) If no discrepancy is detected during any inspection required by paragraph (r) of this AD: Do the follow-on actions in accordance with Parts 3, 4, and 5, as applicable, of the Work Instructions of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002, at the applicable times specified in Figure 1 of the service bulletin, except as provided by paragraph (u) of this AD. \n\nOverhaul/Replacement and Follow-on/Corrective Actions: Discrepancies Detected \n\n\t(t)If any discrepancy is detected during any inspection required by paragraph (r) or (s) of this AD: Do the actions specified in Table 2 of this AD at the applicable times specified in Figure 1 of the service bulletin, except as provided by paragraph (v) of this AD. \n\n\tTable 2.--Discrepancies Found\n\n\nRequirements \nIn accordance with Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002- \n(1) Overhaul or replace discrepant fitting with new fitting \nPart 5 of Work Instructions. \n\n\n\n\n(2) Do the follow-on and corrective actions for the other fitting common to that flap, except as specified in flag note 2 in Figure 1 of the service bulletin. \nParts 2 and 5 of Work Instructions, as applicable. \n \nCompliance Time Requirements \n\n\t(u) For the requirements of paragraphs (r) and (s) of this AD: Where Figure 1 of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002, states a compliance time "after the original issue date of the service bulletin,'' this ADrequires compliance within the applicable compliance time after the effective date of this AD. \n\n\t(v) For the requirements of paragraph (t) of this AD: Where Figure 1 of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002, specifies to repeat the overhaul or replacement "every 8 years,'' this AD requires compliance at intervals not to exceed 8 years. \n\nRepetitive Overhaul or Replacement \n\n\t(w) Except as provided in paragraph (x) of this AD, at the applicable time specified in paragraph (w)(1) or (w)(2) of this AD, overhaul the actuator attach fittings on the outboard and inboard flaps or replace the actuator attach fittings with new or overhauled fittings, in accordance with Part 5 of the Work Instructions of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002. Repeat the overhaul or replacement thereafter at intervals not to exceed 8 years. \n\n\t(1) If the age of the fittings can be determined: Overhaul or replace within 8 years since the fittingswere new or last overhauled, or within 2 years after the effective date of this AD, whichever occurs later. \n\n\t(2) If the age of the fittings cannot be determined: Assume that the fittings are more than 14 years old, and overhaul or replace within 2 years after the effective date of this AD. \n\n\t(x) Accomplishing the repetitive overhauls required by paragraph (j)(1) or repetitive replacements required by paragraph (k)(1) of this AD is acceptable for compliance with the requirements of paragraph (w) of this AD. \n\nAlternative Methods of Compliance (AMOCs) \n\n\t(y)(1) The Manager, Seattle ACO, FAA, has the authority to approve AMOCs for this AD, if requested in accordance with the procedures found in 14 CFR 39.19. \n\n\t(2) Before using any AMOC approved in accordance with Sec. 39.19 on any airplane to which the AMOC applies, notify the appropriate principal inspector in the FAA Flight Standards Certificate Holding District Office. \n\n\t(3) An AMOC that provides an acceptable level ofsafety may be used for any repair required by this AD, if it is approved by an Authorized Representative for the Boeing Commercial Airplanes Delegation Option Authorization Organization who has been authorized by the Manager, Seattle ACO, to make those findings. For a repair method to be approved, the repair must meet the certification basis of the airplane, and the approval must specifically refer to this AD. \n\n\t(4) AMOCs approved previously in accordance with AD 2001-13-12 are approved as AMOCs with the actions required by paragraphs (g) through (l) of this AD, as applicable. However, AMOCs approved previously are not considered terminating action for the repetitive overhauls or replacements requirements of this AD. \n\n\t(5) AMOCs approved previously in accordance with AD 2003-08-11 are approved as AMOCs with the actions required by paragraphs (m) through (p) of this AD, as applicable. \n\nMaterial Incorporated by Reference \n\n\t(z) You must use the service bulletin in Table 3 ofthis AD to perform the actions that are required by this AD, unless the AD specifies otherwise. \n\n\t(1) On May 8, 2003 (68 FR 19937, April 23, 2003), the Director of the Federal Register approved the incorporation by reference of Boeing Alert Service Bulletin 747-57A2316, dated December 19, 2002. \n\n\t(2) On August 3, 2001 (66 FR 34526, June 29, 2001), the Director of the Federal Register approved the incorporation by reference of Boeing Service Bulletin 747-57A2310, Revision 1, dated November 23, 1999; and Boeing Service Bulletin 747-57A2310, Revision 2, dated February 22, 2001. \n\n\t(3) Contact Boeing Commercial Airplanes, Long Beach Division, 3855 Lakewood Boulevard, Long Beach, California 90846, Attention: Data and Service Management, Dept. C1-L5A (D800-0024), for a copy of this service information. You may review copies at the Docket Management Facility, U.S. Department of Transportation, 400 Seventh Street SW., room PL-401, Nassif Building, Washington, DC; on the Internet at http://dms.dot.gov; or at the National Archives and Records Administration (NARA). For information on the availability of this material at the NARA, call (202) 741-6030, or go to http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html . \n\n\tTable 3.--Material Incorporated by Reference \n\n\nService bulletin \nRevision level \nDate \nBoeing Alert Service Bulletin 747-57A2316 \nOriginal \nDecember 19, 2002. \nBoeing Service Bulletin 747-57A2310 \n1 \nNovember 23, 1999. \nBoeing Service Bulletin 747-57A2310 \n2 \nFebruary 22, 2001.